• 전자공학회논문지 IE
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• v.47 no.4
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• pp.18-27
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• 2010

This paper is designed the efficient Data Acquisition System for an vibration of rotatory machines. The Data Acquisition System is consist of the analog logic having signal filer and amplifier, and digital logic with ADC, DSP, FPGA and FIFO memory. The vibration signal of rotatory machines acquired from sensors is controlled by the FPGA device through the analog logic and is saved to FIFO memory being converted analog to digital signal. The digital signal process is performed by the DSP using the vibration data in FIFO memory. The vibration factor of the rotatory machinery analysis and diagnosis is defined the RMS, Peak to Peak, average, GAP, FFT of vibration data and digital filtering by DSP, and is need to follow as being happened the event of vibration and make an application to an warning system. It takes time to process the several analysis step of all vibration data and the event follow, also special event. It should be continuously performed the data acquisition and the process, however during processing the input signal the DSP can not be performed to the acquisited data after then, also it will be lose the data at several channel. Therefore it is that the system uses efficiently the DSP and FPGA devices for reducing the data lose, it design to process a part of the signal data to FPGA from DSP in order to minimize the process time, and a process to parallel process system, as a result of design system it propose to method of faster process and more efficient data acquisition system by using DSP and FPGA than signal DSP system.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1993.10a
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• pp.70-75
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• 1993

Chatter vibration is an unwanted phenomenon in metal cutting and it always affects surface finish, tool life machine life and the productivity of machining process. The In-process monitoring & control of chatter vibration is necessarily required to automation system. In this study, we constructed the multi-sensing system using Tool Dynamometer,Accelerometer and AE(Acoustic Emission) sensor for the credible detection of chatter vibration. And a new approach using a neural network to process the features of multi-sensor for the recognition of chatter vibration in turning operation is proposed. With the back propagation training process, the neural network memorize and classify the feature difference of multi-sensor signals.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.4
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• pp.100-107
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• 2015

Recently, high-efficiency machining in the production of high-value products with a complex shape has constantly been required with the need for hybrid machining. In this study, in addition to the wire-cut E.D.M. and vibration used to present the possibility of a hybrid process by carrying out the aluminum alloy experiment, the hybrid process determines the nature of the surface. The selected experimental parameters are horizontality, waveform, amplitude, peak current, and frequency. The experimental results give guidelines for selecting reasonable machining parameters. The surface roughness was improved by about 20% with increases in the amplitude of the vibration.

• Journal of the Korean Society for Precision Engineering
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• v.9 no.3
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• pp.117-121
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• 1992

There have been many studies on chatter vibration in machining but there seems to be no regulations to decide the commencing point of chatter objectively. The development of an objective method which can estimate and detect chatter commencement is very much in need for automatic manufacturing systems, dynamic performance tests for machine tools, and so on. In this study, an approach for in-process monitoring and for deciding commencing point of the chatter vibration using the frequency band-energy method was proposed. From this method, in-process monitoring system for detection the chatter vibration was developed, and investigated its practical possibility. As a result, it is shown by experiments that the chatter vibtation can be detected accurately. Since the changing pattern of the signal energy in certain frequency band during chattering is seldom affected by the variation of cutting conditions, if adequate pre-measures are taken, this method can be widely used in most machining processes.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.12
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• pp.94-101
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• 2009

In diesel engines, it is inevitable that the torsional vibration is produced by the fluctuation of engine torque. Therefore, it is necessary to establish preventive measures to diminish the torsional vibration. The sleeve spring type damper is one of the preventive measures for reducing the torsional vibration. In this study, 2-roll bending process was proposed to manufacture sleeve spring; The program to calculate the initial radius including springback effect was developed and the FEA method to analyze elasto-plastic problem was verified through analysis of 90 degree bending process. The elasto-plastic analysis of 2-roll bending process was carried out by the FEA method verified to set a new criterion, and the new process design parameter(contact angle) in the 2-roll bending process was proposed.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.11a
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• pp.291-296
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• 2007

This study presents the evaluation process for door module. Its objective evades the resonance generated at module plate due to the operation of window regulator motor. For this study, the design improvement process is composed of experimental methods having three steps. First step is modal analysis at door assembly status for acquisition of dynamic characteristics which are modal frequency and damping. Second step is a vibration experiment to get the test mode considered an efficiency of window regulator motor. Last step is a vibration measurement by the form of $6{\times}6$ array on module plate. A vibration measurement of 6x6 array form can be got to three analysis results which are a transfer path of vibration using cross correlation function, a vibration map using OA level and a contribution by frequency band using coherent output power spectrum on module plate. These results are applied to SDM(structural dynamic modification) for design improvement to get around the resonance on module plate by the excitation of window regulator motor.

• Journal of KSNVE
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• v.9 no.2
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• pp.324-330
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• 1999

With the increase of track density, high rotational speed and the compatibility for various media such as CD-ROM, CD-R/RW, DVD-ROM/RAM/RW etc. in optical disk drive, the effective anti-vibration design is so crucial for robust operaton. Especailly when the drive is self-excited by unbalanced disk, internal sled base vibration and its external transmission to the case bring about so severe problem. Generally these two consideration points the practical anti-vibration design process to control thses two conflictive properties using finite element analysis. As an example of the design process, Duro 25 and 40 visco-elastic rubber mount was selected and analyzed. The stiffness obtained from FEM rubber model was well matched with the experiments. Also it was confirmed that the internal and external vibration induced from unbalanced disk have good agreement with experimental results. The proposed design process is adopted to the slim-type optical disk drive.

• Journal of the Korean Society for Precision Engineering
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• v.12 no.5
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• pp.25-32
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• 1995

In highly automated milling process, in-process monitoring of the malfunction is indispensable to ensure efficient cutting operation. Among many malfunctions in milling process, chatter vibration deteriorates surface finish, tool life and productivity. In this study, the monitoring system of chatter vibration for face milling process is proposed and experimentally estimated. The monitoring system employs two types of sensor such as cutting force and acceleration in sensory detection state. The RMS value and band frequency energy of the sensor signals are extracted in time domain for the input patterns of neural network to reduce time delay in signal processing state. The resultes of experimental evaluation show that the system works well over a wide range of cutting conditions.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2007.06a
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• pp.141-142
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• 2007

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.9 no.4
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• pp.38-43
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• 2010

By generating 2-directional vibration in a xy plane of workpiece table, a newly developed micro drilling using 2-directional vibration was carried out. The vibration was produced by applying sinusoidal voltages to the orthogonally arranged piezoelectric materials built in the workpiece excitation table. Through the micro-drilling experiments using poly-carbonate and brass material, it was found that micro drilling using 2-directional vibration in a workpiece table could be an efficient method to enhance the form accuracy of machined workpiece by suppressing burr formation at both entry and exit region. A higher form accuracy could be obtained by increasing stiffness of feeding mechanism, decrease of geometric tolerance of combining jig, and development of high performance excitation table which generates amplified vibration at higher frequency.