• Title/Summary/Keyword: Vibration Monitoring

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A study on the behaviors of chatter in milling operation (밀링가공시의 채터현상 연구)

  • Kim, Y.K.;Yoon, M.C.;Ha, M.K.;Sim, S.B.
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.123-132
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    • 2002
  • In this study, the static and dynamic characteristics of endmilling process was modelled and the analytic realization of chatter mechanism was discussed. In this regard, We have discussed on the comparative assessment of recursive time series modeling algorithms that can represent the machining process and detect the abnormal machining behaviors in precision endmilling operation. In this study, simulation and experimental work were performed to show the malfunctional behaviors. For this purpose, new recursive least square method (RLSM) were adopted for the on-line system identification and monitoring of a machining process, we can apply these new algorithms in real process for detection of abnormal chatter. Also, The stability lobe of chatter was analysed by varying parameter of cutting dynamices in regenerative chatter mechanics.

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Optimum Manufacturing Processes of Micro-drill (마이크로 드릴의 최적 생산설계)

  • Kim, Gunhoi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.1 no.1
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    • pp.109-116
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    • 2002
  • Resently, reduction of industrial products in size and weight has increased by the application of micro-drill for gadgets of high precision and gave rise to a great interest in a micro-drilling. Due to the lack of tool stiffness and the chip packing, micro-drilling requires not only the robust tool structure which has not affected by the vibration, but also the effective drilling methods designed to prevent tool fracture from cutting troubles. Firstly, this paper presents a new manufacturing process of micro-drill for improving the product rate and an optimum shape of micro-drill for lengthening the tool life, and secondly suggests between tool life and drilling torque acquired in the inprocess monitoring system.

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Theory and Experiment for Electromagnetic Shaft Current in Rotation Machinery (회전기계의 전자기 축전류에 대한 이론 및 실험)

  • Kim, Chae-Sil
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.40-45
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    • 1999
  • Electrical damages to critical parts in rotation machinery have caused may machinery failures and hours of costly downtime. The problem of shaft currents generated in non-electrical machines have puzzled both users and manufacturers of these machines. The main solution for preventing electro- magnetic type damage is to demagnetize all of the machinery parts, however this is costly and time consuming. Therefore a thorough investigation into the causes and physical characteristics of electro- magnetic shaft currents is needed. In this paper, the self excitation theory was developed for a simple model, and axial flux Faraday disk machine surrounded by a long solenoid. Experimental tests were conducted to investigate the physical characteristics on an electromagnetic self excitation rig. The theory showed that the directions of both the shaft rotation and the coil turns should e identical if self excitation is to occur. From the tests, the electromagnetic type shaft current had both AC and DC components occurred at all vibration frequencies. This could point to the way to detect small instabilities or natural frequency locations by monitoring shaft currents.

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Detection of Mechanical Imbalances of Induction Motors with Instantaneous Power Signature Analysis

  • Kucuker, Ahmet;Bayrak, Mehmet
    • Journal of Electrical Engineering and Technology
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    • v.8 no.5
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    • pp.1116-1121
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    • 2013
  • Mechanical imbalances are common mechanical faults in induction motors. Vibration monitoring techniques have been widely used for the diagnosis of mechanical faults in induction motors, but electrical detection methods have been preferred in recent years. For many years, researchers have concentrated on the Motor Current Signature Analysis (MCSA). This paper examines the effect of mechanical imbalances to induction machine electrical parameters. Instantaneous Power Signature Analysis (IPSA) technique used to detect these faults. In the paper, a full analysis of the proposed technique is presented, and experimental results for healthy and faulty motors have been shown and discussed.

On magnetostrictive materials and their use in adaptive structures

  • Dapino, Marcelo J.
    • Structural Engineering and Mechanics
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    • v.17 no.3_4
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    • pp.303-329
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    • 2004
  • Magnetostrictive materials are routinely employed as actuator and sensor elements in a wide variety of noise and vibration control problems. In infrastructural applications, other technologies such as hydraulic actuation, piezoelectric materials and more recently, magnetorheological fluids, are being favored for actuation and sensing purposes. These technologies have reached a degree of technical maturity and in some cases, cost effectiveness, which justify their broad use in infrastructural applications. Advanced civil structures present new challenges in the areas of condition monitoring and repair, reliability, and high-authority actuation which motivate the need to explore new methods and materials recently developed in the areas of materials science and transducer design. This paper provides an overview of a class of materials that because of the large force, displacement, and energy conversion effciency that it can provide is being considered in a growing number of quasistatic and dynamic applications. Since magnetostriction involves a bidirectional energy exchange between magnetic and elastic states, magnetostrictive materials provide mechanisms both for actuation and sensing. This paper provides an overview of materials, methods and applications with the goal to inspire novel solutions based on magnetostrictive materials for the design and control of advanced infrastructural systems.

A comparative study on the subspace based system identification techniques applied on civil engineering structures

  • Bakir, Pelin Gundes;Alkan, Serhat;Eksioglu, Ender Mete
    • Smart Structures and Systems
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    • v.7 no.2
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    • pp.153-167
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    • 2011
  • The Subspace based System Identification Techniques (SSIT) have been very popular within the research circles in the last decade due to their proven superiority over the other existing system identification techniques. For operational (output only) modal analysis, the stochastic SSIT and for operational modal analysis in the presence of exogenous inputs, the combined deterministic stochastic SSIT have been used in the literature. This study compares the application of the two alternative techniques on a typical school building in Istanbul using 100 Monte Carlo simulations. The study clearly shows that the combined deterministic stochastic SSIT performs superior to the stochastic SSIT when the techniques are applied on noisy data from low to mid rise stiff structures.

Enhanced least square complex frequency method for operational modal analysis of noisy data

  • Akrami, V.;Zamani, S. Majid
    • Earthquakes and Structures
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    • v.15 no.3
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    • pp.263-273
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    • 2018
  • Operational modal analysis is being widely used in aerospace, mechanical and civil engineering. Common research fields include optimal design and rehabilitation under dynamic loads, structural health monitoring, modification and control of dynamic response and analytical model updating. In many practical cases, influence of noise contamination in the recorded data makes it difficult to identify the modal parameters accurately. In this paper, an improved frequency domain method called Enhanced Least Square Complex Frequency (eLSCF) is developed to extract modal parameters from noisy recorded data. The proposed method makes the use of pre-defined approximate mode shape vectors to refine the cross-power spectral density matrix and extract fundamental frequency for the mode of interest. The efficiency of the proposed method is illustrated using an example five story shear frame loaded by random excitation and different noise signals.

A Study on a different Substance Detection system of Conveyer System(II) - Development of Intelligent Conveyer Belt Defect Detection system - (콘베이어 장치의 이물질 감지 장치에 관한 연구(II) - 지능형 콘베이어 벨트 손상 검출 시스템 개발 -)

  • 정양희;김이곤;배영철;김경민;유일현;이보희;강성준
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2000.10a
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    • pp.665-668
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    • 2000
  • This paper presents development of a different substance monitoring system base reliable detection between the conveyer belt and hopper used lot materials transport line of steel company. Conventional detection method of a piece of iron separation system is losed the confidence, because of the place with bad surroundings of measurement so much that materials Production line are completely exposed to dust, moisture and vibration. For the solution of this problem, we developed a different substance detection system using the acoustic emittion sensor and one chip microprocessor which is available for bad surroundings and inexpensive. The reliability of the system was estimated by experiment.

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Study on sensitivity of modal parameters for suspension bridges

  • Liu, Chunhua;Wang, Ton-Lo;Qin, Quan
    • Structural Engineering and Mechanics
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    • v.8 no.5
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    • pp.453-464
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    • 1999
  • Safety monitoring systems of structures generally resort to detecting possible changes of dynamic system parameters. Sensitivity analysis of these dynamic system parameters may implement these techniques. Conventional structural eigenvalue problems are discussed in the scope of those systems with deterministic parameters. Large and flexible structures, such as suspension bridges, actually possess stochastic material properties and these random properties unavoidably affect the dynamic system parameters. The sensitivity matrix of structural modal parameters to basic design variables has been established in this paper. Moreover, second order statistics of natural frequencies due to the randomness of material properties have been discussed. It is concluded from numerical analysis of a modem suspension bridge that although the second order statistics of frequencies are small relatively to the change of basic design variables, such as density of mass and modulus of elasticity, the sensitivities of modal parameters to these variables at different locations change in magnitude.

A Study on the Modeling and Diagnostics on Chatter in Endmilling Operation (채터모델링과 진단법에 관한 연구)

  • 김영국;윤문철;하만경;심성보
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.971-974
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    • 2001
  • In this study, the static and dynamic characteristics of endmilling process was modelled and the analytic realization of chatter mechanism was discussed. In this regard, We have discussed on the comparative assessment of recursive time series modeling algorithms that can represent the machining process and detect the abnormal machining behaviors in precision endmilling operation. In this study, simulation and experimental work were performed to show the malfunctional behaviors. For this purpose, new recursive(RLSM) were adopted for the on-line system identification and monitoring of a machining process, we can apply these new algorithms in real process for detection of abnormal chatter. Also, the stability lobe of chatter was analysed by varying parameter of cutting dynamices in regenerative chatter mechanics.

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