• 제목/요약/키워드: Vibration Fatigue Prediction

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스트레스 모델을 이용한 터빈 축계의 비틀림 응력 예측 (Torsional stress prediction of turbine rotor train using stress model)

  • 이혁순;유성연
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2013년도 추계학술대회 논문집
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    • pp.862-867
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    • 2013
  • Torsional interaction between electrical network phenomena and turbine-generator shaft cause torsional stress on turbine-generator shaft and torsional fatigue fracture on vulnerable component, but the prediction of the torsional stress is difficult because the torsional stress is occurred instantly and randomly. Therefore continuous monitoring of the torsional stress on turbine-generator shaft is necessary to predict the torsional fatigue, but installing the sensors on the surface of the shaft directly to monitor the stress is impossible practically. In this study torsional vibration was measured using magnetic sensor at a point of turbine-generator rotor kit, the torsional stress of whole train of rotor kit was calculated using rotor kit's stress model and the calculated results were verified in comparison with the measured results using strain gauge at several point of turbine-generator rotor kit. It is expected that these experiment results will be used effectively to calculate the torsional stress of whole train of turbine-generator rotor in power plants.

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피로 손상을 입은 직교 복합재료 적층보의 진동 특성 (Vibration Characterization of Cross-ply Laminates Beam with Fatigue Damage)

  • 문태철;김형윤;황운봉;전시문;김동원;김현진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.1-4
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    • 2001
  • A new non-destructive fatigue prediction model of the composite laminates is developed. The natural frequencies of fatigue-damaged laminates under extensional loading are related to the fatigue lift of the laminates by establishing the equivalent flexural stiffness reduction as a function of the elastic properties of sublaminates. The flexural stiffness is derived by relating the $90^{\circ}$-ply elastic modulus reduction, and using the laminate plate theory to the degraded elastic modulus and the intact elastic modulus of other laminate. The natural frequency reduction model, in which the dominant fatigue mode can be identified from the sensitivity scale factors of sublaminate elastic properties, provides natural frequency vs. fatigue cycle curves for the composite laminates. Vibration tests were also conducted on $[\textrm{90}_{2}\textrm{0}_{2}]_s$ carbon/epoxy laminates to verify the natural frequency reduction model. Correlations between the predictions of the model and experimental results are good.

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동적 특성을 고려한 차량 현가 시스템의 내구해석 기법 (Durability Analysis Technique of Automotive Suspension System Considering Dynamic Characteristics)

  • 한우섭;이혁재;임홍재;이상범
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.336-341
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    • 2003
  • In this paper, resonance durability analysis technique is presented for the fatigue life assessment considering dynamic effect of a vehicle system. In the resonance durability analysis, the frequency response and the dynamic load on frequency domain are used. Multi-body dynamic analysis, finite element analysis, and fatigue life prediction method are applied for the virtual durability assessment. To obtain the frequency response and the dynamic load, the computer simulations running over typical pothole and Belgian road are carried out by utilizing vehicle dynamic model. The durability estimations on the rear suspension system of the passenger car are performed by using the presented technique and compared with the quasi-static durability analysis. The study shows that the fatigue life considering resonant frequency of vehicle system can be effectively estimated in early design stage.

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A new finite element procedure for fatigue life prediction of AL6061 plates under multiaxial loadings

  • Tarar, Wasim;Herman Shen, M.H.;George, Tommy;Cross, Charles
    • Structural Engineering and Mechanics
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    • 제35권5호
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    • pp.571-592
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    • 2010
  • An energy-based fatigue life prediction framework was previously developed by the authors for prediction of axial, bending and shear fatigue life at various stress ratios. The framework for the prediction of fatigue life via energy analysis was based on a new constitutive law, which states the following: the amount of energy required to fracture a material is constant. In the first part of this study, energy expressions that construct the constitutive law are equated in the form of total strain energy and the distortion energy dissipated in a fatigue cycle. The resulting equation is further evaluated to acquire the equivalent stress per cycle using energy based methodologies. The equivalent stress expressions are developed both for biaxial and multiaxial fatigue loads and are used to predict the number of cycles to failure based on previously developed prediction criterion. The equivalent stress expressions developed in this study are further used in a new finite element procedure to predict the fatigue life for two and three dimensional structures. In the second part of this study, a new Quadrilateral fatigue finite element is developed through integration of constitutive law into minimum potential energy formulation. This new QUAD-4 element is capable of simulating biaxial fatigue problems. The final output of this finite element analysis both using equivalent stress approach and using the new QUAD-4 fatigue element, is in the form of number of cycles to failure for each element on a scale in ascending or descending order. Therefore, the new finite element framework can provide the number of cycles to failure at each location in gas turbine engine structural components. In order to obtain experimental data for comparison, an Al6061-T6 plate is tested using a previously developed vibration based testing framework. The finite element analysis is performed for Al6061-T6 aluminum and the results are compared with experimental results.

차체 구조물의 피로수명 예측을 위한 컴퓨터 시뮬레이션 방법에 관한 연구 (A Study on Computational Method for Fatigue Life Prediction of Vehicle Structures)

  • 이상범;박태원;임홍재
    • 소음진동
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    • 제10권4호
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    • pp.686-691
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    • 2000
  • In this paper a computer aided analysis method is proposed for durability assessment in the early design stages using dynamic analysis, stress analysis and fatigue life prediction method. From dynamic analysis of a vehicle suspension system, dynamic load time histories of a suspension component are calculated. From the dynamic load time histories and the stress of the suspension component, a dynamic stress time history at the critical location is produced using the superposition principle. Using linear damage law and cycle counting method, fatigue life cycle is calculated. The predicted fatigue life cycle is verified by experimental durability tests.

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다축 제어용 가진기의 구동소프트웨어 개발 및 보정에 관한 연구 (A Study on Operational Software Development and Calibration of Multi-Axis Vibration Testing Device)

  • 정상화;김재열;류신호
    • 한국자동차공학회논문집
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    • 제9권2호
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    • pp.143-151
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    • 2001
  • In the recent day, fatigue life prediction techniques play a major role in the design of components in the ground vehicle industry. Full scale durability testing in the laboratory is an essential of any fatigue life evaluation of components or structure of the automotive vehicle. Component testing is particularly important in todey's highly competitive industries where the design to reduce weight and production costs must be balanced with the necessity to avoid expensive service failure. Generally, Multi-axis durability testing device is used to carry out the fatigue test. In this paper, The operation software for simultaneously driving Multi-axis vibration testing device is developed and the input and output data are displayed in windows of PC controller with real time. Moteover the characteristics of the displacement and the load of Multi-axis actuators are calibrated separately.

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배기계 플랜지 용접부 피로파괴 예측을 위한 음향방출 신호 특성 (Signal Characteristics of Acoustic Emission from Welded Exhaust Flange for Fatigue Fracture Prediction)

  • 손민영;최정황;김찬묵
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 춘계학술대회논문집
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    • pp.905-908
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    • 2007
  • The purpose of this work is to obtain fundamental data about fatigue crack detection of the welded exhaust flange by using the AE method. The acoustic emission method as a nondestructive evaluation is one of high technical test for realtime monitoring in the dangerous industry fields. Signal analysis of both AE sensor and accelerometer for fatigue crack failure are presented in this paper.

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비행체 하중을 고려한 항공기용 센서 포드의 피로수명 예측 (Fatigue Life Prediction of Sensor Pod for Aircraft Considering Aircraft Loads)

  • 조재명;장준;최우천;배종인
    • 항공우주시스템공학회지
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    • 제13권3호
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    • pp.32-39
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    • 2019
  • 항공기 외부에 장착되어 전술임무에 사용되는 센서 포드는 운용기간 동안 예상되는 하중 스펙트럼에 대한 피로수명이 확보되어야 한다. 센서 포드와 같은 임무장비는 해석의 효율성을 고려하여 동적 진동 환경조건을 적용한 주파수 영역의 피로수명 예측방법이 선호되어 왔다. 본 논문에서는 실제 비행체 하중 스펙트럼을 고려하여 정적 및 동적 하중에 의한 응력을 합성한 주파수 영역에서의 피로수명 예측방법을 제안하였다. 기존 해석방법과 비교한 결과 제안된 해석방법은 피로수명이 보수적으로 예측되었다. 그리고 제안된 방법으로 해석한 결과 설계된 센서 포드는 피로수명 요구조건을 만족하였다.

CFD prediction of vortex induced vibrations and fatigue assessment for deepwater marine risers

  • Kamble, Chetna;Chen, Hamn-Ching
    • Ocean Systems Engineering
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    • 제6권4호
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    • pp.325-344
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    • 2016
  • Using 3D computational fluid dynamics techniques in recent years have shed significant light on the Vortex Induced Vibrations (VIV) encountered by deep-water marine risers. The fatigue damage accumulated due to these vibrations has posed a great concern to the offshore industry. This paper aims to present an algorithm to predict the crossflow and inline fatigue damage for very long (L/D > $10^3$) marine risers using a Finite-Analytical Navier-Stokes (FANS) technique coupled with a tensioned beam motion solver and rainflow counting fatigue module. Large Eddy Simulation (LES) method has been used to simulate the turbulence in the flow. An overset grid system is employed to mesh the riser geometry and the wake field around the riser. Risers from NDP (2003) and Miami (2006) experiments are used for simulation with uniform, linearly sheared and non-uniform (non-linearly sheared) current profiles. The simulation results including inline and crossflow motion, modal decomposition, spectral densities and fatigue damage rate are compared to the experimental data and useful conclusions are drawn.

Remaining useful life prediction for PMSM under radial load using particle filter

  • Lee, Younghun;Kim, Inhwan;Choi, Sikgyoung;Oh, Jaewook;Kim, Namsu
    • Smart Structures and Systems
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    • 제29권6호
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    • pp.799-805
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    • 2022
  • Permanent magnet synchronous motors (PMSMs) are widely used in systems requiring high control precision, efficiency, and reliability. Predicting the remaining useful life (RUL) with health monitoring of PMSMs prevents catastrophic failure and ensures reliable operation of system. In this study, a model-based method for predicting the RUL of PMSMs using phase current and vibration signals is proposed. The proposed method includes feature selection and RUL prediction based on a particle filter with a degradation model. The Paris-Erdogan model describing micro fatigue crack propagation is used as the degradation model. An experimental set-up to conduct accelerated life test, capable of monitoring various signals was designed in this study. Phase current and vibration data obtained from an accelerated life test of the PMSMs were used to verify the proposed approach. Features extracted from the data were clustered based on monotonicity and correlation clustering, respectively. The results identify the effectiveness of using the current data in predicting the RUL of PMSMs.