• 한국항공우주학회지
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• 제34권3호
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• pp.60-66
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• 2006

본 논문에서는 기존에 개발한 압전 복합재료 작동기인 LIPCA가 동적 구조물의 작동기로 적용 가능한지를 평가하였다. 압전 세라믹 층, 탄소/에폭시 층 및 유리/에폭시 층으로 이루어진 LIPCA 작동기는 단일 PZT에 비하여 성능 및 내구성이 크다는 장점이 있다. 성능 평가를 위하여 정적 작동력 실험과 진동 제어 실험을 수행하였다. 알루미늄 보의 한 쪽 면에 LIPCA와 단일 PZT를 각각 보에 부착하고 반대쪽 면에는 변형률 게이지를 부착하였다. 먼저 정적 작동력 실험에서는 작동 전압에 따른 변형률 신호를 등가 작동 모멘트로 환산하여 크기를 비교함으로써 성능을 평가하였다. 진동 제어 실험에서는 스트레인 게이지의 변형률 신호를 PID 제어 알고리듬을 사용하여 보의 자유 진동을 억제하도록 제어 신호를 생성하였다. 진동 신호가 감쇠하는 정도를 나타내는 안정화 시간을 비교함으로써 성능을 평가하였다. 실험 결과 LIPCA가 정적 작동 뿐 아니라 자유 진동 제어에서도 단일 PZT보다 성능이 우수함을 확인하였다.

• Journal of Mechanical Science and Technology
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• 제17권10호
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• pp.1450-1457
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• 2003

Structural integrity of either a passenger car or a light truck is one of the basic requirements for a full vehicle engineering and development program. The results of the vehicle product performance are measured in terms of durability, noise/vibration/harshness (NVH), crashworthiness and passenger safety. The level of performance of a vehicle directly affects the marketability, profitability and, most importantly, the future of the automobile manufacturer. In this study, we used the Virtual Proving Ground (VPG) approach for obtaining the dynamic stress or strain history and distribution. The VPG uses a nonlinear, dynamic, finite element code (LS-DYNA) which expands the application boundary outside classic linear, static assumptions. The VPG approach also uses realistic boundary conditions of tire/road surface interactions. To verify the predicted dynamic stress and fatigue critical region, a single bump run test, road load simulation, and field test have been performed. The prediction results were compared with experimental results, and the feasibility of the integrated life prediction methodology was verified.

• Nuclear Engineering and Technology
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• 제55권11호
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• pp.4125-4133
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• 2023

The transportation of spent nuclear fuel is an important process that involves road and sea transport from an interim storage facility to storage and final disposal sites. As spent nuclear fuel poses a significant risk, carefully evaluating its vibration and shock characteristics under normal transport conditions is essential. In this regard, full-scale multi-modal transport tests (MMTT) have been conducted domestically and internationally. In this paper, we discuss the process of developing a multi-body dynamics (MBD) model to analytically simulate conditions that cannot be considered in tests. The MBD model is based on the KORAD-21 transportation system was validated using the Korean MMTT results from 2020 to 2021. This paper summarizes the details of the development and verification of the MBD model for the KORAD-21 transportation system under normal transport test conditions. This approach can be applicable to various transportation scenarios and systems, and the results of this study will help to ensure that nuclear fuel transportation is conducted safely and effectively.

• 한국신뢰성학회지:신뢰성응용연구
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• 제15권4호
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• pp.241-247
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• 2015

Purpose : The demand for higher fuel economy vehicles has helped develop fuel-efficient vehicles such as a CVVL called continuous variable valve lift. Existing CVVL has been applying DC type motor to control intake valve, but recently some car parts manufacturers have been developing a BLDC type CVVL motor for improvements of endurance performance. The purpose of this study is to find the potential failure mechanism of the CVVL BLDC moto in early stage of development based on the design properties and design the accelerated life test model. Methods : CVVL BLDC is consist of brushs, coil, magnetic, PCB, bearing and so on. Each component has a latent failure mechanism caused by temperature, humidity, vibration. By analysis result of the failure mechanism, thermal fatigue is the most important factor of a durability of CVVL BLDC motor. So, we designed a new accelerated life test model for guarantee of the CVVL BLDC motor. Results : A crack occurred on via hole in test using the conditions we designed, so we did change the design to avoid this failure. The via hole dimension is changed a little larger, as a result we achieve improvements in reliability of the CVVL BLDC motor. By applying various kinds and extreme level of stresses, we can find the operating limits of products. Conclusion : In thesis, We analyzed the failure mechanism of CVVL BLDC and designed an accelerated life test method to give a guarantee for reliability. Based on the test results, we could improve the reliability of developments by change of design.

• 동력기계공학회지
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• 제12권3호
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• pp.38-43
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• 2008

The usage of electric forklift truck is gradually increasing due to the convenience at conveying and arranging the materials in the industrial field. In this study, the author designed and suggested the optimum driving system and load tester which both of them are the most important part of the forklift truck. The planetary gear is chose to driving system because it makes big power even though the motor size is small. The gear teeth of planetary gear were designed and the designed planetary gear was tested considering the yield strength and the abrasion of gear teeth. The B-Type electric brake which consists of multiple plates and operates with non-magnetic type was connected with a single shaft in the driving system. So, it can be applied at the sudden braking situation which has the torque increment. And it has the compact size and excellent durability Load tester can give the various levels of load to the planetary gear of driving system in the electric forklift truck and it can also measure the levels of the load which were applied. Therefore, we can measure the noise, torque and perform the durability, vibration tests using load tester. It will be economical because many kinds of test can be performed using reasonable priced load tester The driving system of electric forklift truck which has sufficient competitive can be manufactured using our designed planetary gear reducer with reasonable price. The designed load tester can use for checking the performance of other reducers, as well.

• 한국진공학회지
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• 제12권2호
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• pp.93-104
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• 2003

저진공펌프의 내구성평가와 관련하여 펌프의 성능이나 상태의 저하에 관한 기술적 근거를 확보함으로써 펌프의 운전상태를 진단할 수 있는 기초기술을 확보할 수 있으며, 이는 진공펌프의 기계적 결함 및 성능평가 장치의 동적 응답과 신뢰도 구축에 중점을 두고 신호 분석을 통하여 실험적으로 기계적인 동적 특성을 확인하는 과정을 통하여 수행할 수 있다. 저진공펌프의 압축일에 소요되는 전력을 이론적으로 규명하고 펌프의 압축일을 계산하였으며, 소비전력에 대한 진공펌프의 에너지 효율을 예측하여 펌프 노화에 따르는 소비전력의 증가 원인을 규명하는 자료로 활용할 수 있다. 또한 저진공펌프의 가동 중에 측정한 진동, 압력신호, 배기속도 및 소비전력을 측정하고 분석하여 펌프 운전상태를 감시하는데 매우 유용한 인자가 무엇인지 확인하였으며 추후 연구의 방향과 내구성평가의 기초기술을 확보하였다.

• Elastomers and Composites
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• 제55권2호
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• pp.81-87
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• 2020

Service life prediction and evaluation of rubber components is the foundational technology necessary for securing the safety and reliability of the product and to ensure an optimum design. Even though the domestic industry has recognized the importance thereof, technology for a systematic design and analysis of the same has not yet been established. In order to develop this technology, identifying the fatigue damage parameters that affect service life is imperative. Most anti-vibration rubber components had been damaged by repeated load and aging. Hence, the evaluation of the fatigue characteristics is indispensable. Therefore, in this paper, we propose a method that can predict the service life of rubber components relatively accurately in a short period of time. This method works even in the initial designing stage. We followed the service life prediction procedure of the proposed rubber components. The weak part of the rubber and the maximum strain were analyzed using finite element analysis of the rubber bushing for the tracked vehicles. In order to predict the service life of the rubber components that were in storage for a certain period of time, the fatigue test was performed on the three-dimensional dumbbell specimen, based on the results obtained by the rubber material acceleration test. The service life formula of the rubber bushing for tracked vehicles was derived using both finite element analysis and the fatigue test. The service life of the rubber bushing for tracked vehicles was estimated to be about 1.7 million cycles at room temperature (initial stage) and about 400,000 cycles when kept in storage for 3 years. Through this paper, the service life for various rubber parts is expected be predicted and evaluated. This will contribute to improving the durability and reliability of rubber components.

• 한국유체기계학회 논문집
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• 제14권3호
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• pp.23-27
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• 2011

Due to a roots type medium vacuum pump is operated in condition of $1{\sim}10^{-3}$ torr vacuum, it could be applied for production and process of industrial parts, such as precise processing, vaporization, enrichment, separation, casting, metaling, welding, transportation. Therefore, the demand of this pump is increasing nowadays in our industrial markets of semiconductor, electric, electronic, automobile, material, environmental and transporting industries. However, the pumps are almost imported, because the domestic pumps are inferior in fields of vacuum range as under $10^{-1}$torr, relevant techniques(design, fabrication, casting, test, etc.) to the imported ones. In this study, essential parts of the development pump are designed with using of CFD and 3D decodes, FEM for analysing strength and deformation, generated heat, vibration and noise control, and are casted with using of mechanochemistry techniques for decreasing of weights, increasing of heat resistances and abrasion durability of materials for pump caing and impellers especially. Besides, in order to achieve ultimate vacuum around $10^{-3}$torr, this pump is composed of 6 stages, among which 1st stage is operated separately from remained stages. Additionally, a test rig for prototype pumps(300$m^3/h$ and 2,500$m^3/h$) is designed and procured as to apply for multi-staged rootz type vacuum pump, with modification of the test method recommended by KS B 6314 "Positive-displacement oil-sealed rotary vacuum pumps".

• 한국철도학회:학술대회논문집
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• 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
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• pp.2464-2472
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• 2011

열차주행이 고속화 되고 콘크리트궤도가 건설되고 있는 가운데 레일 체결장치는 저탄성화로 전달하중, 소음, 진동 등을 저감 하려는 추세이다. 따라서 저탄성패드의 적용은 궤도전체의 내구성과 안정성에 미치는 영향이 크다고 할 수 있다. 본 연구에서는 선행연구에서 다룬 패드스프링계수별 정적해석과 실물반복재하시험에 이어 동적응답해석을 추가적으로 수행하였다. 열차바퀴를 실물로 모델링하여 레일위에서 직접 주행시킴으로서 이 때 발생하는 궤도각부의 변형특성을 비교 분석하여 저탄성패드의 스프링계수에 따라 노반으로 전달되는 하중의 저감 효과를 검토하였다.

• Elastomers and Composites
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• 제39권2호
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• pp.121-130
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• 2004

고무부싱은 차량부품들을 서로 연결하고 차체로 전달되는 진동을 줄여주는 역할을 하는 중요한 요소로써 가진변위와 주파수에 대해서 모두 비선형 특성을 보이며, 특히 주기적인 가진에 대해 히스테리시스 현상을 나타낸다. 본 논문에서는 1축 내구시험기를 이용하여 차량 현가 장치에 사용되는 부싱을 축 방향과 반경 방향에 대해 사인가진과 랜덤가진을 주어 특성을 살펴보았고 이러한 특성을 반영할 수 있는 동역학적 모델을 인공신경망을 이용하여 개발하였다. 실험결과는 신경망의 입력자료로 활용되었고, 오차역전파 알고리즘을 이용하여 실험적 부싱모델을 개발하였다. 개발된 실험적 부싱모델을 차량 시뮬레이션에 적용하여 유용성을 살펴보았다.