• Title/Summary/Keyword: Vibration Diagnosis

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Development of EMD-based Fault Diagnosis System for Induction Motor (EMD 기반의 유도 전동기 고장 진단 시스템 개발)

  • Kang, Jungsun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.9
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    • pp.675-681
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    • 2014
  • This paper proposes a fault diagnosis system for an induction motor. This system uses empirical mode decomposition(EMD) to extract fault signatures and multi-layer perceptron(MLP) neural network to facilitate an accurate fault diagnosis. EMD can not only decompose a signal adaptively but also provide intrinsic mode functions(IMFs) containing natural oscillatory modes of the signal. However, every IMF does not represent fault signature, an IMF selection algorithm based on harmonics and their energy of each IMF is proposed. The selected IMFs are utilized for fault classification using MLP and this system shows approximately 98 % diagnosis accuracy for the fault vibration signal of the induction motor.

Fault diagnosis of rotating machinery using multi-class support vector machines (Multi-class SVM을 이용한 회전기계의 결함 진단)

  • 황원우;양보석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.537-543
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    • 2003
  • Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the vibration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.

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Analysis of The Behavior of Kurtosis By Simplified Model of One Sided Affiliated Impact Vibration

  • Takeyasu, Kazuhiro;Higuchi, Yuki
    • Industrial Engineering and Management Systems
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    • v.4 no.2
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    • pp.192-197
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    • 2005
  • Among many amplitude parameters, Kurtosis (4-th normalized moment of probability density function) is recognized to be the sensitive good parameter for machine diagnosis. Kurtosis has a value of 3.0 under normal condition and the value generally goes up as the deterioration proceeds. In this paper, simplified calculation method of kurtosis is introduced for the analysis of impact vibration with one sided affiliated impact vibration which occurs towards the progress of time. That phenomenon is often watched in the failure of such as bearings’ outer race. One sided affiliated impact vibration is approximated by one sided triangle towards the progress of time and simplified calculation method is introduced. Varying the shape of one sided triangle, various models are examined and it is proved that new index is a sensitive good index for machine failure diagnosis. Utilizing this method, the behavior of kurtosis is forecasted and analyzed while watching machine condition and correct diagnosis is executed.

Fault Diagnosis of Gear Chain Using Vibration Signal (진동신호를 이용한 기어체인의 고장진단)

  • Bae, Beom-Won;Choe, Yeon-Seon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.7 s.178
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    • pp.1731-1739
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    • 2000
  • The Vibration signals of a gear driving system is often associated with gear tooth faults. Many studies have been done on the detection of impulsive vibration signals, which characterize the breaka ge of a gear tooth. Also, most of the studies on gear fault diagnosis are only about the fault existence at one gear-pair. This study concerns on the several possible faults of a geared motor that has three gear pairs. The measurement and analysis on the vibration signals of a running geared motor shows the relationship between the gear faults and the vibration signals. This study also shows that adaptive interference canceling technique can be appropriately applicable to detect which gear-pair has the fault, and that wavelet is better than spectrogram to figure out the gear fault.

Some Worthy Signal Processing Techniques for Mechanical Fault Diagnosis

  • Chan, Jin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.39-52
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    • 2002
  • Research Direction The significant research direction in mechanical fault diagnosis area: Theorles and approaches for fault feature extracting and fault classification. Identification Complicated fault generating mechanism and its model Intelligent fault diagnosis system (including the expert system and network based remote diagnosis system) One of the Key Points: Fault feature extracting techniques based on (modern) signal processing(omitted)

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Fault Diagnosis in Gear Using Adaptive Signal Processing (능동 신호 처리 이용한 기어의 이상 진단)

  • Lee, Sang-Kwon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1114-1118
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    • 2000
  • Impulsive sound and vibration signals in gear are often associated with their faults. Thus these impulsive sound and vibration signals can be used as indicators in the diagnosis of gear fault. The early detection of impulsive signal due to gear fault prevents from complete failure in gear. However it is often difficult to make objective measurement of impulsive signals because of background noise signals. In order to ease the detection of impulsive signals embedded in background noise, we enhance the impulsive signals using adaptive signal processing.

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Fault Diagnosis of a High-speed Railway Reduction Unit Using Analysis of Vibration Characteristics (고속철도차량 감속구동장치의 이상진단을 위한 진동특성분석)

  • Ji, Hae Young;Lee, Kang Ho;Kim, Jae Chul;Lee, Dong Hyoung;Moon, Kyoung Ho
    • Journal of the Korean Society for Railway
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    • v.16 no.1
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    • pp.26-31
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    • 2013
  • The reduction unit is one of the most important components for railway vehicles because the torque of the motor must be transmitted to the wheels of the vehicle by the reduction unit. The faults in the reduction units of high-speed trains are caused by damage such as gear, fatigue. These have serious impacts on safety of the train during operation. To address this development of a system for monitoring, fault diagnosis of the reduction unit is needed to keep the vehicle running safely. Before that can be accomplished, it is most important to understand the vibration characteristics of the reduction unit in a normal state. Vibration diagnosis technology using characteristic-analysis of vibration waveform and frequency is known to be the most effective method for fault diagnosis. In this paper, we analyzed the vibration characteristics of the reduction units two Korean high-speed trains (KTX and KTX II), under normal conditions, by two test methods (driving gear test, full-vehicle test).

Performance Evaluation of Multi-sensors Signals and Classifiers for Faults Diagnosis of Induction Motor

  • Niu, Gang;Son, Jong-Duk;Yang, Bo-Suk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.411-416
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    • 2006
  • Fault detection and diagnosis is the most important technology in condition-based maintenance(CBM) system that usually begins from collecting signatures of running machines using multiple sensors for subsequent accurate analysis. With the quick development in industry, there is an increasing requirement of selecting special sensors that are cheap, robust, and easy-installation. This paper experimentally investigated performances of four types of sensors used in induction motors faults diagnosis, which are vibration, current, voltage and flux. In addition, diagnostic effects of five popular classifiers also were evaluated. First, the raw signals from the four types of sensors are collected at the same time. Then the features are calculated from collected signals. Next, these features are classified through five classifiers using artificial intelligence techniques. Finally, conclusions are given based on the experiment results.

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Vibration Measurement and Analysis of Air compressor and Ammonia Refrigerator (공기 압축기와 암모니아 냉동기의 진동 측정 및 분석)

  • Jang, Yong-Seok;Jeong, Jae-Hwan;Jeong, Han-Eol;Choi, Byeong-Keun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1015-1019
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    • 2007
  • The necessity of diagnosis of the rotating machinery which is widely used in the industry is increasing. Because vibration diagnosis can avoid sudden breakdown of machine and reduce the maintenance costs. In chemical factory, Air-compressor and refrigerator which can affect the performance and capacity of output is important machine. Therefore, in this paper, the vibration of reassembled air-compressor and refrigerator after explosion is measured for checking the machine condition. The result of diagnosis and solution is discussed in this paper.

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Vibration Diagnostic System for Steam Turbine Generators Using Fuzzy Interence (퍼지추론을 이용한 스팀 터빈 발전기의 진동 진단 시스템)

  • 남경모;홍성욱;김성동
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.677-682
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    • 1997
  • Vibration diagnosis of steam turbine generator is essential for safe operation. For a fast few decades, several data base systems for diagnosis of steam turbine generators have been developed and proved useful. However, there still remains a problem in using data base systems such that they require an expert engineer who has a deep insight or knowledg into the system. Moreover,such data base systems can not give any information if the input is not completely fit with data base. This paper presents an effective method for vibration diagnosis of steam turbine generators using fuzzy inference. The proposed method includes also a strategy to overcome the drawback of data base system such that one cannot obtain any information when the input is insufficient or not exact. A computer program is written to realize the entire procedure for the diagnosis. Three realistic problems are dealt with to show the effectiveness of the proposed method.

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