• Title/Summary/Keyword: Vertical load strength test

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A safety evaluation on the loading and vibration test for transport freight car of cold rolled coil sheet (냉연코일강판 수송용 화차의 안전성 평가를 위한 차체하중시험과 진동시험)

  • 김원경;정종덕;윤성철;홍용기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1499-1502
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    • 2003
  • This paper describes the result of carbody and vibration test for freight car. The purpose of the test is to evaluate an safety which carbody structure shall be considered fully sufficient rigidity so as to load a freight car under maximum load and operating condition on line track. The test carbody is constructed by RS korea co., LTD. in accordance with KNR specfication. The test cases of the carbody is tested the vertical load and compressive load to verify the strength and stillness. The vibration test is tested for analysis and evaluation of vibration, to allow for the fact that mechanical vibration in railway vehicles have specific characteristics.

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Carbody strength evaluation for a light rail vehicle (경전철 차량 개발을 위한 차체 강도 평가)

  • 김진혁;박근수;박상규
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.466-473
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    • 1998
  • LRV(Light Rail Vehicle) is one of the most useful way for urban transit. HDPIC has designed and manufactured the LRV train set for Manila Line 1 expansion. The LRV is composed of two carbody sections which are coupled by a articulated bogie. The articulated bogie and two motorized bogies have slewing rings in order to improve the curving performance and ride quality. Carbody structures are mainly made of low-carbon stainless steel (STS301L), and the carbody bolsters and draft sills are made of rolled steel for welded structures. The authority's specifications specified the design load conditions and weight limits. Design load conditions are vertical load, compressive load and diagonal jacking, and the maximum axle load is 10.7 ton. In order to meet those requirements, the stiffness and strength of carbody structure were predicted using finite element analysis during design stage. The half or full structure is modeled and analyzed with design load conditions, and critical areas are analysed in detail using sub-modeling method. The strength and strength of carbody structure was also verified by the load test. The analysis and test results show a good agreement.

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Durability Evaluation of Hybrid Expansion Joint System with Improved Replacement (보수성을 개선한 복합형 신축이음장치(HRS) 내구성 평가)

  • Jung Woo Lee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.2
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    • pp.1-7
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    • 2023
  • Durability was evaluated by performing a full-scale vertical load fatigue test and a wheel load performance test on the HRS, which reduces the replacement time of the existing expansion joint and improves serviceability to allow partial replacement by lane. As a result of the vertical load fatigue test, the maximum stress of the rail-type expansion joint is 170 MPa, which is about 47.8% of the yield strength of the HRS expansion joint rail 355 MPa. The vertical load fatigue test of the HRS expansion joint with improved serviceability set the size and load of the load plate according to the road bridge design standards, did not show any fracture behavior in the vertical load fatigue test and the wheel load performance test 2 million times, and its durability and safety were verified.

Structural Strength Analysis at Cushion Frame and Back Frame of Automotive Seat (자동차 시트 쿠션 프레임 및 백 프레임의 구조 강도 해석)

  • Kim, Sung-Soo;Kim, Key-Sun;Choi, Doo-Seuk;Park, Sang-Heup;Kim, Sei-Hwan;Cho, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.11
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    • pp.4956-4962
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    • 2012
  • Among the various parts of automobile, automotive seat is the most fundamental item that ride comfort can be evaluated as the direct contact part with human body. Automotive seat must have the sufficient rigidity and strength at the same time with ride comfort. In this study, cushion frame and back frame at car seat are modelled with 3D. There are structural simulation analyses about 3 kinds of tests on torsion strength, vertical load strength and back frame strength. In the analysis result, the initial total deformation and the permanent total deformation has the maximum values of 5.4821 mm and 0.02539mm respectively at the torsion strength test of cushion frame. Total deformations at front and rear end parts of cushion frame become the values of 2.1159mm and 0.0606mm respectively at the test of vertical load strength of cushion frame. In case of more than this load, the maximum value of total deformation also becomes 3.1739mm. The maximum value of total deformation becomes 0.18634mm at 3 kinds of the strength tests on back frame. By the study result of no excessive deformation and no fracture cushion frame and back frame at automotive seat, the sufficient rigidity and strength to guarantee the safety of passenger can be verified.

Study on the Structural Strength of Deep Well Rail Car in Railway Applications (철도적용에서 곡형차량의 구조강도에 관한 연구)

  • Yoon, Sung Cheol;Kim, Jeongguk
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.4
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    • pp.317-324
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    • 2016
  • Stress tests were conducted in the carbody of the railroad car to check the structural strength of the body of the railroad car. The objective of this study was to evaluate safety of the carbody of a railroad car under the maximal strength. The carbody of rolling stock is a principal structure that supports major equipment of the underframe and the freight. Therefore, the strength evaluation of this structure is important. This study was carried out to analyze the structure of carbody and evaluate safety under maximum vertical load, compressive load, and torsional load. Accordingly, stress tests were conducted on the carbody to measure the stress on each of their parts. Before the load test, a structural-analysis program was used for the stress distribution analysis of the body structure.

Experimental study on circular CFST short columns with intermittently welded stiffeners

  • Thomas, Job;Sandeep, T.N.
    • Steel and Composite Structures
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    • v.29 no.5
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    • pp.659-667
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    • 2018
  • This paper deals with the experimental study on strength the strength and deformation characteristics of short circular Concrete Filled Steel Tube (CFST) columns. Effect of vertical stiffeners on the behavior of the column is studied under axial compressive loading. Intermittently welded vertical stiffeners are used to strengthen the tubes. Stiffeners are attached to the inner surface of tube by welding through pre drilled holes on the tube. The variable of the study is the spacing of the weld between stiffeners and circular tube. A total of 5 specimens with different weld spacing (60 mm, 75 mm, 100 mm, 150 mm and 350 mm) were prepared and tested. Short CFST columns of height 350 mm, outer tube diameter of 165 mm and thickness of 4.5 mm were used in the study. Concrete of cube compressive strength $41N/mm^2$ and steel tubes with yield strength $310N/mm^2$ are adopted. The test results indicate that the strength and deformation of the circular CFST column is found to be significantly influenced by the weld spacing. The ultimate axial load carrying capacity was found to increase by 11% when the spacing of weld is reduced from 350 mm to 60 mm. The vertical stiffeners are found to effective in enhancing the initial stiffness and ductility of CFST columns. The prediction models were developed for strength and deformation of CFST columns. The prediction is found to be in good agreement with the corresponding test data.

Damage Characteristics of Quasi Isotropic Composite Laminates Subjected to Low Velocity Impact (준등방성 복합적층판의 저속충격에 의한 손상특성)

  • Kim, J.H.;Jeon, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.6
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    • pp.135-141
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    • 1997
  • Low velocity impact test and compressive residual strength test after impact were performed by using Hercules AS4/3501-6[45/0/-45/90]$_{2s}$ laminated plate to investigate the low velocity impact damage behavior and the post-impact strength degradation on orthotropic composite laminate plate. Due to the lateral impact losd, the load path showed "" shape according to the laminate central deflection. Damage in a laminate occurs by inclined matrix crack at the damage initiation load stage and vertical matrix crack, occurs on the outer surface. Evaluating the compressive residual strength after the low velocty impact test, it could be found that there is a transient range where the compressive residual strength drop suddenly in the initial damage which is in the matrix crack range and the initial delamination area. is in the matrix crack range and the initial delamination area.

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Development on the Aluminum Carbody for Rubber-Tired AGT Vehicle (고무차륜형 AGT 경량전철 차량용 알루미늄 차체의 개발)

  • Kim, Yeon-Su;Park, Sung-Hyuk;Baek, Nam-Uk;Kim, Dong-Seong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1118-1123
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    • 2003
  • Based on the design requirements(size, strength, structure, weight, and etc.) for the rubber-tired AGT vehicle, carbody made of aluminum alloy is designed. The analysis of strength and stiffness is performed in the designed carbody, which results in the modification for optimal shapes and structures. It consists of a under frame, side frame, roof frame, end frame and forehead frame. After the carbody manufactured, tests are performed, which are vertical load test, longitudinal compressive load test, twisting load test, twisting natural frequency measurement, bending natural frequency measurement and 3 points supporting test. Results of them can guarantee a structural safety.

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Monotonic Loading Tests on Seismic Stiffeners for Vertical Hangers (수직 행거 내진설계용 스티프너의 단조 압축 실험)

  • Chang-Soo Oh;Ha-Sung Kong
    • Journal of the Korea Safety Management & Science
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    • v.25 no.2
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    • pp.187-192
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    • 2023
  • In piping systems, trapeze hangers are subjected to vertical and horizontal seismic loads and stiffeners are used. In this study, monotonic compression tests were conducted with the removable stiffeners using three variables: stiffener clamp fixing position, section length, and installation direction. The maximum load reinforced with stiffeners could withstand a compressive load of 11kN by applying a safety factor of 10%. It could be estimated that the fixing clamp spacing or the length of shape and load had a proportional relationship. And the stiffener must be fixed in the direction of the strong axis on hinge parts. Also the stiffener buckiling load design proposes to use a method of calculate the flexural buckling compressive strength of and unreinforced full threaded bolt.

A Study on the Development of Lightweight Seat Cushion Extension Module (경량형 시트 쿠션 익스텐션 모듈 개발에 관한 연구)

  • Jang, Hanseul;Choi, Seongkyu;Park, Sang-Chul;Lim, Heon-pil;Oh, Eu-Ddeum
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.8
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    • pp.200-207
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    • 2016
  • The automotive seat is an important component that moves in sync with the driver and is actively being developed with various new functions. The aim of this work is to develop a lightweight seat cushion extension module using a lightweight material. To this end, a structural strength analysis, vertical strength test, and durability test were conducted. In the structural analysis, the maximum value of deformation under vertical load was 4.98 mm at the front of the upper panel. The maximum stress was approximately 105 MPa, which occurred at the point of contact between the upper and lower panels of the module. The vertical strength test showed a maximum vertical deformation of 5.31 mm under a vertical load, which differed from the analysis results by approximately 6.45%. The structural safety of the product was verified by the fact that it showed no harmful deformation or damage during operation after the vertical strength test and a durability test for 20,000 cycles. Furthermore, the use of engineering plastics made it possible to reduce the weight by approximately 30% compared to existing products. The lack of damage after tests verified the passenger safety, strength, and rigidity of the product. The results are expected to be applied for improving environmental and fuel efficiency regulations and preventing accidents due to driver fatigue. The applications of this module could be expanded various types of vehicles, as well as other industries in which eco-friendly and lightweight materials are used.