• 제목/요약/키워드: Vertical Rolling

검색결과 132건 처리시간 0.029초

Analysis of Billet Rolling in a Continuous Mill using Idle Vertical Stands

  • Laila S. Bayoumi;Lee, Youngseog
    • Journal of Mechanical Science and Technology
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    • 제18권5호
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    • pp.762-769
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    • 2004
  • An analytical approach is presented to investigate the deformation characteristics of billets in a continuous billet mill using power driven horizontal stands and idle vertical stands. The analysis is validated by comparison to the experimental results in a previously published work. The analytical results have shown that, apart from the problems of slip and buckling of billet, there are some shortcomings involved in this method. Compared to conventional rolling with all driven stands, the roll load for idle vertical stands and the rolling torque for horizontal stands are almost doubled. The billet is severely stressed within the roll-bite of idle vertical stands and the overall rolling power has increased by one third of that for conventional rolling. Theseshortcomings impair the feasibility of industrial application of idle vertical stand rolling method.

Numerical study of laminar flow and friction characteristics in narrow channels under rolling conditions using MPS method

  • Basit, Muhammad Abdul;Tian, Wenxi;Chen, Ronghua;Qiu, Suizheng;Su, Guanghui
    • Nuclear Engineering and Technology
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    • 제51권8호
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    • pp.1886-1896
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    • 2019
  • Modern small modular nuclear reactors can be built on a barge in ocean, therefore, their flow characteristics depend upon the ocean motions. In the present research, effect of rolling motion on flow and friction characteristics of laminar flow through vertical and horizontal narrow channels has been studied. A computer code has been developed using MPS method for two-dimensional Navier-Stokes equations with rolling motion force incorporated. Numerical results have been validated with the literature and have been found in good agreement. It has been found that the impact of rolling motions on flow characteristics weakens with increase in flow rate and fluid viscosity. For vertical narrow channels, the time averaged friction coefficient for vertical channels differed from steady friction coefficient. Furthermore, increasing the horizontal distance from rolling pivot enhanced the flow fluctuations but these stayed relatively unaffected by change in vertical distance of channel from the rolling axis. For horizontal narrow channels, the flow fluctuations were found to be sinusoidal in nature and their magnitude was found to be dependent mainly upon gravity fluctuations caused by rolling.

ANALYTICAL SIMULATION OF TRAVEL RESISTANCE OF THE RUBBER CRAWLER SYSTEM FOR FARM MACHINERY

  • Inaba, S.;Inoue, E.;Hashiguchi, K.;Matsuo, T.
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 2000년도 THE THIRD INTERNATIONAL CONFERENCE ON AGRICULTURAL MACHINERY ENGINEERING. V.II
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    • pp.139-145
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    • 2000
  • The mechanism of the inner resistance in a rubber crawler system has been investigated to reduce the power requirement (Kitano et al. 1994). The rolling resistance of the track roller, which is one of the major inner resistances, was measured for seven different vertical loads. The rolling resistance changed periodically and could be classified into three types. In case of the vertical load less than 500N, the rolling resistance was almost constant. For the vertical load greater than 500N, the maximum value of the rolling resistance increased. Further more in case of the vertical load greater than 1200N, negative resistance appeared. Analytical simulation of the travel resistance based on experimental results and static equilibrium equations derived from three-dimension mechanical model for the rubber crawler system. It was found that the simulation method was carried out to evaluate the travel resistance occurred by the rolling resistance of the track roller. The rolling resistance for each track roller arrangement and effects of the lug phase in the right and left rubber crawler could be estimated quantitatively.

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열간조압연 공정에서의 폭 압하 공정시 슬래브의 변형 특성 (Plastic characteristic analysis of width reduction process in hot roughing mill)

  • 허수진;이상호;변상민;박해두;이종빈;김병민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.544-548
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    • 2007
  • In general, final width of hot strip should be accomplished in this stage because width reduction of strip hardly appears during typical finishing mill. However, it is difficult to control the width of strip in the roughing mill process as the horizontal rolling of strip is subsequently performed after the vertical rolling. It is therefore important to obtain the deformation rolling direction on strip width to minimize the width spread of strip during horizontal rolling after vertical rolling. Generally there is Sizing press type and Edger-roll type. The width reduction process in sizing press has small amount of width spread compared with the edger. However, productivity by the sizing press process is much lower than those of the edger. In this study, sizing press and Edger-roll process parameters in a sheet rolling mill were set at specified values and the effect of the change in these parameters on product quality and process performance were evaluated.

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교량받침용 대형 Roller Shoe의 구름마찰특성에 관한 연구 (A Study on the Rolling Friction Characteristics of Large Scale Roller Shoe for Bridge Supporter)

  • 김영득;김재철
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.660-663
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    • 2001
  • There is a mechanical device between the superstructure and substructure of a bridge, which transmit vertical load of superstructure to the substructure and absorb horizontal displacement of super structure due to thermal, dynamic, load, etc. In order to meet two requirements at once, the structure of roller between plates is widely used, and this roller between plates is widely used, and this roller shoe system is known to have smaller horizontal movement resistance than any other type of bridge shoe. In this study, rolling friction resistance characteristics of roller-plate friction system is investigated according to roller dimension, vertical load, hardness and roughness of roller and plate. On the base of the results, the rolling friction resistance of large scale roller shoe is evaluated using model experiment.

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수직압연에 대한 압하력 예측 모델 (A FE-based Model for Predicting Roll Force in a Vertical Rolling Process)

  • 윤덕중;김용기;황상무
    • 소성∙가공
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    • 제20권8호
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    • pp.548-554
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    • 2011
  • A Finite Element (FE)-based model is proposed for predicting the roll force in an edger. The model is developed on the basis of the hypothetical mode of rolling and the least-squares regression analysis from the result of the FE approach. This model reflects the effect of process variables affected by the roll force, and has three dimensionless parameters, I.e., shape factor, reduction ratio and width-to-thickness ratio. The model prediction compared satisfactorily with experiment observations.

회전하는 타이어의 접지면 동특성 예측에 관한 연구 (A Study on Slow Rolling tire for Prediction of the Tire Forces and Moments)

  • 김항우;황갑운;조규종
    • 전산구조공학
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    • 제10권2호
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    • pp.161-169
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    • 1997
  • 차량의 동적특성, 즉 소음, 진동, 승차감 및 조종안정성능 등에 중요한 영향을 미치는 부품중에 하나로 차체의 중량을 지지하고 노면과 접촉하여 회전하면서 조타성을 지니는 타이어를 고려하지 않을 수 없다. 지금까지의 이러한 타이어 최적설계에 이용되어지고 있는 예측기법으로는 유한요소해석 방법이 널리 활용되어 지고 있으나, 이는 타이어에 공기압 주입 및 차량의 조종안정성능이 우수한 타이어 제품개발 및 개선을 위해 차량 주행시 타이어와 노면과의 접지면에 작용하는 힘과 모멘트를 예측할 수 있는 유한요소해석 적용기법을 개발하였으며,이러한 해석기법을 통한 결과와 실측치는 매우 유사한 관계를 지니고 있음을 알 수 있었다.

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열간 압연에서 2단 사이징 프레스 금형에 의한 슬래브의 변형거동 예측 (Deformation Behavior of Slab by Two-Step Sizing Press in a Hot Strip Mill)

  • 이상호;김동환;변상민;박해두;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.432-435
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    • 2005
  • Extensive width reduction of slabs is an important technology to achieve continuous production between the steelmaking and hot rolling processes. Conventionally, a vertical roll process has been used to achieve extensive width reduction. However, it is impossible to avoid the defects such as dog-bone, fish tail and camber. The deformation behavior in the width sizing process is more favorable than that in conventional vertical rolling edger, i.e. the material better flows toward the center of slab. This study is carried out to investigate the deformation of slab by two-step sizing press. The FE-simulation is utilized to predict plastic deformation mode in compression by a sizing press of slabs far hot rolling. In this paper, the various causes of the asymmetrical rolling phenomena are mentioned for the purpose of understanding of rolling conditions. Analytical results of slab-deformation by sizing press are presented below in this study.

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Technical-Economical Evaluation of Chain Vertical Alignment in Underground Urban Subways: The Case of Qom Subway, Line A

  • Abdi Kordani, Ali;Mehrara Molan, Amirarsalan
    • International Journal of Railway
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    • 제7권2호
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    • pp.35-39
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    • 2014
  • Urban subways are one of the main parts of urban transportation networks in every city that always requires much attention in order to improve its efficiency in aspects of safety, reliability speed and costs. As the viewpoint of costs, an accurate design, especially design of vertical alignment, can have a dominant role to reduce the costs of urban railway projects. This paper seeks to evaluate the advantages and disadvantages of designing chain vertical alignment for urban subways in compare to flat vertical alignment. To achieve this goal, line A of Qom subway in Iran was selected as a case study in this research. Five parameters considered in the technical-economical evaluation: (1) energy consumption, (2) rolling stock, (3) operation, (4) civil works and geotechnical and (5) hydrological, drainage and pumping. According to the results, a power saving of about 40% have been estimated in the chain vertical alignment for the train without regenerative braking in compare with the flat vertical alignment, although the power saving was calculated less than 10% for the train with regenerative braking. Finally it was found that due to the modern rolling stock technology, the chain vertical alignment represents fewer advantages in compare to the past years.