• Title/Summary/Keyword: Vertical Rolling

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Analysis of Billet Rolling in a Continuous Mill using Idle Vertical Stands

  • Laila S. Bayoumi;Lee, Youngseog
    • Journal of Mechanical Science and Technology
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    • v.18 no.5
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    • pp.762-769
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    • 2004
  • An analytical approach is presented to investigate the deformation characteristics of billets in a continuous billet mill using power driven horizontal stands and idle vertical stands. The analysis is validated by comparison to the experimental results in a previously published work. The analytical results have shown that, apart from the problems of slip and buckling of billet, there are some shortcomings involved in this method. Compared to conventional rolling with all driven stands, the roll load for idle vertical stands and the rolling torque for horizontal stands are almost doubled. The billet is severely stressed within the roll-bite of idle vertical stands and the overall rolling power has increased by one third of that for conventional rolling. Theseshortcomings impair the feasibility of industrial application of idle vertical stand rolling method.

Numerical study of laminar flow and friction characteristics in narrow channels under rolling conditions using MPS method

  • Basit, Muhammad Abdul;Tian, Wenxi;Chen, Ronghua;Qiu, Suizheng;Su, Guanghui
    • Nuclear Engineering and Technology
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    • v.51 no.8
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    • pp.1886-1896
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    • 2019
  • Modern small modular nuclear reactors can be built on a barge in ocean, therefore, their flow characteristics depend upon the ocean motions. In the present research, effect of rolling motion on flow and friction characteristics of laminar flow through vertical and horizontal narrow channels has been studied. A computer code has been developed using MPS method for two-dimensional Navier-Stokes equations with rolling motion force incorporated. Numerical results have been validated with the literature and have been found in good agreement. It has been found that the impact of rolling motions on flow characteristics weakens with increase in flow rate and fluid viscosity. For vertical narrow channels, the time averaged friction coefficient for vertical channels differed from steady friction coefficient. Furthermore, increasing the horizontal distance from rolling pivot enhanced the flow fluctuations but these stayed relatively unaffected by change in vertical distance of channel from the rolling axis. For horizontal narrow channels, the flow fluctuations were found to be sinusoidal in nature and their magnitude was found to be dependent mainly upon gravity fluctuations caused by rolling.

ANALYTICAL SIMULATION OF TRAVEL RESISTANCE OF THE RUBBER CRAWLER SYSTEM FOR FARM MACHINERY

  • Inaba, S.;Inoue, E.;Hashiguchi, K.;Matsuo, T.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.139-145
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    • 2000
  • The mechanism of the inner resistance in a rubber crawler system has been investigated to reduce the power requirement (Kitano et al. 1994). The rolling resistance of the track roller, which is one of the major inner resistances, was measured for seven different vertical loads. The rolling resistance changed periodically and could be classified into three types. In case of the vertical load less than 500N, the rolling resistance was almost constant. For the vertical load greater than 500N, the maximum value of the rolling resistance increased. Further more in case of the vertical load greater than 1200N, negative resistance appeared. Analytical simulation of the travel resistance based on experimental results and static equilibrium equations derived from three-dimension mechanical model for the rubber crawler system. It was found that the simulation method was carried out to evaluate the travel resistance occurred by the rolling resistance of the track roller. The rolling resistance for each track roller arrangement and effects of the lug phase in the right and left rubber crawler could be estimated quantitatively.

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Plastic characteristic analysis of width reduction process in hot roughing mill (열간조압연 공정에서의 폭 압하 공정시 슬래브의 변형 특성)

  • Heo, Su-Jin;Lee, Sang-Ho;Byun, Sang-Min;Park, Hae-Do;Lee, Jong-Bin;Kim, Byung-Min
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.544-548
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    • 2007
  • In general, final width of hot strip should be accomplished in this stage because width reduction of strip hardly appears during typical finishing mill. However, it is difficult to control the width of strip in the roughing mill process as the horizontal rolling of strip is subsequently performed after the vertical rolling. It is therefore important to obtain the deformation rolling direction on strip width to minimize the width spread of strip during horizontal rolling after vertical rolling. Generally there is Sizing press type and Edger-roll type. The width reduction process in sizing press has small amount of width spread compared with the edger. However, productivity by the sizing press process is much lower than those of the edger. In this study, sizing press and Edger-roll process parameters in a sheet rolling mill were set at specified values and the effect of the change in these parameters on product quality and process performance were evaluated.

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A Study on the Rolling Friction Characteristics of Large Scale Roller Shoe for Bridge Supporter (교량받침용 대형 Roller Shoe의 구름마찰특성에 관한 연구)

  • 김영득;김재철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.660-663
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    • 2001
  • There is a mechanical device between the superstructure and substructure of a bridge, which transmit vertical load of superstructure to the substructure and absorb horizontal displacement of super structure due to thermal, dynamic, load, etc. In order to meet two requirements at once, the structure of roller between plates is widely used, and this roller between plates is widely used, and this roller shoe system is known to have smaller horizontal movement resistance than any other type of bridge shoe. In this study, rolling friction resistance characteristics of roller-plate friction system is investigated according to roller dimension, vertical load, hardness and roughness of roller and plate. On the base of the results, the rolling friction resistance of large scale roller shoe is evaluated using model experiment.

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A FE-based Model for Predicting Roll Force in a Vertical Rolling Process (수직압연에 대한 압하력 예측 모델)

  • Yun, D.J.;Kim, Y.K.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.548-554
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    • 2011
  • A Finite Element (FE)-based model is proposed for predicting the roll force in an edger. The model is developed on the basis of the hypothetical mode of rolling and the least-squares regression analysis from the result of the FE approach. This model reflects the effect of process variables affected by the roll force, and has three dimensionless parameters, I.e., shape factor, reduction ratio and width-to-thickness ratio. The model prediction compared satisfactorily with experiment observations.

A Study on Slow Rolling tire for Prediction of the Tire Forces and Moments (회전하는 타이어의 접지면 동특성 예측에 관한 연구)

  • 김항우;황갑운;조규종
    • Computational Structural Engineering
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    • v.10 no.2
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    • pp.161-169
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    • 1997
  • It is known that tire plays an important role to the dynamic performances of a vehicle such as noise, vibration, ride and handling. Therefore, force and moment measurements have been a part of the traditional tire engineering process. In this paper, a computational analysis technique has been explored. A FE model is made to simulate inflation, vertical load due to the vehicle weight, and the slow rolling of a radial tire. A rigid surface with Coulomb friction is included in the model to simulate the slow rolling contact. The tire slip during the in-plane motion of the rigid surface is calculated. Results are presented for both lateral and vertical loads, as well as straight ahead free rolling. The calculated and measured tire slips are in good correlation. A Study on slow Rolling Tire for perdiction of tire Forces and Moments.

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Deformation Behavior of Slab by Two-Step Sizing Press in a Hot Strip Mill (열간 압연에서 2단 사이징 프레스 금형에 의한 슬래브의 변형거동 예측)

  • Lee S. H.;Kim D. H.;Byon S. M.;Park H. D.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.432-435
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    • 2005
  • Extensive width reduction of slabs is an important technology to achieve continuous production between the steelmaking and hot rolling processes. Conventionally, a vertical roll process has been used to achieve extensive width reduction. However, it is impossible to avoid the defects such as dog-bone, fish tail and camber. The deformation behavior in the width sizing process is more favorable than that in conventional vertical rolling edger, i.e. the material better flows toward the center of slab. This study is carried out to investigate the deformation of slab by two-step sizing press. The FE-simulation is utilized to predict plastic deformation mode in compression by a sizing press of slabs far hot rolling. In this paper, the various causes of the asymmetrical rolling phenomena are mentioned for the purpose of understanding of rolling conditions. Analytical results of slab-deformation by sizing press are presented below in this study.

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Technical-Economical Evaluation of Chain Vertical Alignment in Underground Urban Subways: The Case of Qom Subway, Line A

  • Abdi Kordani, Ali;Mehrara Molan, Amirarsalan
    • International Journal of Railway
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    • v.7 no.2
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    • pp.35-39
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    • 2014
  • Urban subways are one of the main parts of urban transportation networks in every city that always requires much attention in order to improve its efficiency in aspects of safety, reliability speed and costs. As the viewpoint of costs, an accurate design, especially design of vertical alignment, can have a dominant role to reduce the costs of urban railway projects. This paper seeks to evaluate the advantages and disadvantages of designing chain vertical alignment for urban subways in compare to flat vertical alignment. To achieve this goal, line A of Qom subway in Iran was selected as a case study in this research. Five parameters considered in the technical-economical evaluation: (1) energy consumption, (2) rolling stock, (3) operation, (4) civil works and geotechnical and (5) hydrological, drainage and pumping. According to the results, a power saving of about 40% have been estimated in the chain vertical alignment for the train without regenerative braking in compare with the flat vertical alignment, although the power saving was calculated less than 10% for the train with regenerative braking. Finally it was found that due to the modern rolling stock technology, the chain vertical alignment represents fewer advantages in compare to the past years.