• Title/Summary/Keyword: Vehicle fatigue

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Endurance Evaluation and Fatigue Property fo Axle Housing (Axle Housing의 내구성 판단과 피로특성)

  • Byeon, Hui-Mun;Lee, Sun-Bok
    • 한국기계연구소 소보
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    • s.13
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    • pp.3-13
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    • 1984
  • Fatigue failure of axle housing could cause many injuries and much financial loss. This challenges the engineer to improve design decisions involving fatigue. Endurance evaluation of axle housing is great interest to auto-mobile manufacturers for the sake of safety and reliability. Axle housing is subjected to gross vehicle weight(G.V.W)as mean load and alternating load. Theoretical design diagram involving mean and alternating stresses is used for the evaluation of axle housing fatigue endurance with the equivalent stress of fatigue critical area on the axle housing. Four point bending fatigue tests on axle housing with constant amplitude loading at approximately R=0 were performed with 50 ton servohydraulic strucural fatigue testing machine developed at KIMM. Specimens were made with the same material STKM 13B as the axle housing and tested to obtain S_N data. Five specimens of STKM 13B were tested at 253.61 MPa and weibull distribution was obtained at the same stress level. Material data and structural data were compares and fatigue stress property factor and fatigue life property factor were obtained.

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Differences in Driver's Longitudinal Vehicle Control, Subjective Fatigue, and Perceived Fidelity in 2D and 3D Display Driving Simulation (2D와 3D 디스플레이로 구현된 운전 시뮬레이션에서 운전자의 종적 차량통제 수행, 주관적 피로감 및 지각된 현실감의 차이)

  • Park, Dong-Jin;Lee, Jaesik
    • Science of Emotion and Sensibility
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    • v.17 no.4
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    • pp.3-18
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    • 2014
  • In this study, drivers' longitudinal car control, subjective fatigue, and perceived fidelity were compared between 2D and 3D display driving simulation. The results can be summarized as followings. First, in all target speed conditions, the drivers tended to drove faster in 2D display condition than 3D display condition. Second, speed deviation from target speed increased as target speed decreased. Third, distances between the lead vehicle and the driver's vehicle were significantly reduced in the 3D display condition when the speeds of the lead vehicle were relatively fast(i. e., over 80km/h). Fourth, although the perceived fidelity was not significantly different between the two display conditions, subjective fatigue was higher in the 3D display condition than in the 2D display condition.

A Study on Resonance Durability Analysis of Vehicle Suspension System (차량 현가 시스템의 공진내구해석에 대한 연구)

  • 이상범;한우섭;임홍재
    • The Journal of the Acoustical Society of Korea
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    • v.22 no.6
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    • pp.512-518
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    • 2003
  • In this paper, resonance durability analysis is performed for the fatigue life assessment considering vibration effect of a vehicle system. In the resonance durability analysis, the frequency response and the dynamic load on frequency domain are used. Multi-body dynamic analysis, finite element analysis, and fatigue life prediction method are applied for the virtual durability assessment. To obtain the frequency response and the dynamic load history, the computer simulations running over typical pothole and Belgian road are carried out by utilizing vehicle dynamic model. The durability estimations on the rear suspension system of the passenger car are performed by using the resonance durability analysis technique and compared with the quasi-static durability analysis. The study shows that the fatigue life considering resonant frequency of vehicle system can be effectively estimated in early design stage.

Damage Monitoring of Rolling Contact Fatigue in Wheel Specimen for High Speed Train Using Electro-Magnetic Sensor (전자기센서를 이용한 고속철도용 차륜재의 구름접촉피로 손상 모니터링)

  • Kwon, Seok-Jin;Hwang, Ji-Sung;Seo, Jung-Won;Lee, Jin-Yi
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.6
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    • pp.600-606
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    • 2012
  • Upon investigation of the damaged wheels for high speed train it was determined that the damage was caused by rolling contact fatigue during operation of train. The major problems that railway vehicle system using wheel-rail has to face during operation of railway vehicle are rolling contact fatigue, cracks in wheels, cracks in rails and wheel-rail profile wear. If these deficiencies are not controlled at early stages the huge economical problems due to unexpected maintenance cost in railway vehicle can be happened. Also, If the accurate knowledge of contact conditions between wheel and rail can be evaluated, the damage of wheel can be prevented and the maintenance operation can save money. This paper presents the applicability of electro-magnetic technique to the detection and sizing of defects in wheel. Under the condition of continuous rolling contact fatigue the damage of wheel has continuously monitored using the applied sensor. It was shown that the usefulness of the applied sensor was verified by twin disc test and the measured damaged sizes showed good agreement with the damaged sizes estimated by electro-magnetic technique.

A study on the fatigue life and the change of the strain during the fatigue fracture on the fillet welded specimens of SM490A (SM490A 재질 필렛 용접시편의 피로수명과 용접부 피로파단시 스트레인 변화 연구)

  • 김재훈;구병춘
    • Journal of the Korean Society for Railway
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    • v.7 no.4
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    • pp.345-349
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    • 2004
  • This study investigates the fatigue lives of SM490A material(base metal) specimens and fillet weld specimens, which are made same material and weld method for the railway vehicle. These fatigue lives have a difference, the fatigue lives of weld specimen are shorter than those of base metal. We measured the strains on the weld positions of the specimens during the fatigue test for investigation of crack initiation and crack growth. In these result, we could find the information of the crack initiation position on weld bead and the history of crack growth. Also we knew that the fatigue crack initiation cycles and the changes of the strain which were affected the fractured surface roughness and morphology.

Fatigue Strength Evaluation of T-Peel Adhesive Joing for Light Weight Material (경량 재료의 T형 접합이음의 피로강도 평가)

  • Lee, K.Y.;Kong, B.S.;Choi, H.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.166-173
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    • 1998
  • The evaluation of joint fatigue strength of light weight materials for an electrical vehicle body has been performed through T-peel joint tests with the design parameters such as joint style, adherend type, adherend thickness, adhesive thickness, and various adhesives. Fatigue strength was evaluated through 5-Hz, tension-tension, load controlled test with the zero stress ratio. It was observed that the fatigue strength of the joint increases with the increase of the adherend thickness. With the increase of the adhesive thickness, however, the fatigue strength of the joint increases insignificantly. An aluminum-FRP adherend combination shows much higher fatigue strength than an aluminum-aluminum adherend combination. The results of fatigue tests were found to be consistent with those of static tests.

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The Improvement of Compressive Residual Stress by Warm Shot Peening (온간 쇼트피닝에 의한 압축잔류응력의 변화)

  • Lee Seung-Ho;Shim Dong-Suk;Kim Gi-Jeon
    • Journal of the Korean institute of surface engineering
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    • v.37 no.5
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    • pp.273-278
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    • 2004
  • The requirements of getting spring steel with higher fatigue strength have been increased to achieve the weight reduction of a vehicle. As the possible increment in fatigue strength by using the conventional shot peening treatment is found to be limited, it is necessary to modify the shot peening treatment. In this study, to investigate the effects of warm shot peening on increasing fatigue strength, tests are conducted on spring steel SAE9524. By the results of rotating bending fatigue tests, the fatigue strength increases up to 23.8% in warm shot peening specimens at $200^{\circ}C$ compared with conventional shot peening. The major reason why the warm shot peening is effective to the improvement of fatigue strength is the increment of the compressive residual stress, which can be effectively formed by shot peening under the condition of warm temperature than room temperature.

Reliability Analysis and Preventive Maintenance for Fatigue Life of End Beam for Uncovered Freight Car (무개화차용 엔드빔의 피로수명에 대한 신뢰성 분석과 계획예방정비)

  • Baek Seok Hem;Jeon Joo Heon;Lee Kyoung Young;Cho Seok Swoo;Joo Won Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.495-502
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    • 2005
  • Increased cumulative running times of railroad vehicle brings out such degradation as wear and fatigue. It doesn't adapt corrective maintenance which repairs a poor part after a trouble but use preventive maintenance which fixes a bad part before a trouble. There were a few researches for preventive maintenance such as inspect affairs and facilities management. They couldn't estimate the operation reliability on railroad vehicle. Therefore, this study proposes the preventive maintenance procedure that predict repair period of end beam fur uncovered freight car using reliability function and instantaneous failure rate on the basis of fatigue test and load history data.

Development of Road Profile Realization Software (로드 프로파일 재현 소프트웨어 개발)

  • 류신호;정상화;김우영;나윤철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.265-268
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    • 1997
  • In the recent day, fatigue life prediction techniques play a major role in the design of components in the ground vehicle industry. Full scale durability testing in the laboratory is an essential of any fatigue life evaluation of components or structures of the automotwe vehicle. Component testing is part~cularly important in today's highly competitive industries where the design to reduce weight and production costs must be balanced with the necessity to avoid expensive service failure. Generally, multi-axial road simulator is used to carry out the fatigue test and the vibration test. In this paper, the algorithm and software to realize the real road profile are developed. The validity of the software are verified by applying the belgian road, the city road, the highway, and the gravel road. The results of the above experiment show that the real road profiles are realized well after loth iteration.

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A Study on Operating Software Development and Calibration of Multi-Axis Simulation (다축 시뮬레이터의 구동 소프트웨어 개발 및 보정에 관한 연구)

  • 정상화;류신호;신형성;김상석;김종태;박용래
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.141-141
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    • 2000
  • In the recent day, fatigue life prediction techniques play a major role in the design of components in th ground vehicle industry. Full scale durability testing in the laboratory is an essential of any fatigue life evaluation of components or structure of the automotive vehicle. Component testing is particularly important in today's highly competitive industries where the design to reduce weight and production costs must be balanced with the necessity to avoid expensive service failure. Generally, multi-axis durability testing simulator is used to car교 out the fatigue test. In this paper, the operation software for simultaneously driving 3-axis simulator is developed and the real-time signals of input-output data are displayed in window of PC. Moreover, the displacements and the loads of 3-axis actuators are calibrated separately and the operating characteristics of the actuators are evaluated.

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