• Title/Summary/Keyword: Vehicle Load Test

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A study on the Structural Analysis and Loading Test of Bogie Frame (대차틀의 구조해석 및 하중시험에 관한 연구)

  • Kim Won-kyung;Yoon Sung-Cheol
    • Journal of the Korean Society for Railway
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    • v.8 no.6 s.31
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    • pp.566-572
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    • 2005
  • This paper describes the results of structural analysis and loading test of a bogie frame. The purpose of the analysis and test is to evaluate the safety and functionality of the bogie frame under maximum load. The bogie system consist of the bogie frame, suspensions, wheel-sets, a brake system and a transmission system. Of these components, the bogie frame is the major components subjected to the vehicle and passenger loads. The evaluation method used the JIS E 4207 specifications throughout the FEM analysis and static load test. The test results have shown the bogie frame to be safe and stable under design load conditions.

A Study on Evaluation Method of the HDA Test in Domestic Road Environment (국내도로 환경에서의 HDA 시험평가 방법에 관한 연구)

  • Bae, Geon Hwan;Kim, Bong Ju;Lee, Seon Bong
    • Journal of Auto-vehicle Safety Association
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    • v.11 no.4
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    • pp.39-49
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    • 2019
  • Autonomous vehicle is a car which drives itself without any human interaction. SAE provides technical definitions for autonomous and international standards for test evaluation. Accordingly, automobile industry is actively researching development and evaluation of various ADAS (Advanced Driver Assistance Systems), : representative technology of autonomous technology. Recently, ADAS is in the commercialization level such as ACC, LKAS, AEB, and HDA etc. And it also has issues about safety evaluation. The purpose of HDA in ADAS is reduced the driving load on highway. It has a function which can maintain lane keeping and control distance from forward vehicle. This function is evaluated to be useful for accident prevention. Therefore, this paper proposes the safety evaluation scenario of HDA, considering the domestic highway design criteria and the situation that may arise on the actual highway. We compared and analyzed the data acquired through simulation and actual vehicle test. And verified the reliability of the proposed safety evaluation scenario. The verified result is expected safety evaluation of HDA is possible even under the bad condition, which cannot be tested.

Implementation of a Sensor to Detect the Foot-pushing Force for an Agricultural Transport-convenience Vehicle (농업용 이동편의장치를 위한 발로 미는 힘을 감지하는 센서 구현)

  • Seung-hee, Baek;Ik-hyun, Kwon;Cheong-worl, Kim
    • Journal of Sensor Science and Technology
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    • v.31 no.6
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    • pp.411-417
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    • 2022
  • In this paper, we propose a sensor with a C-shaped load cell to detect force change when a person sitting on the chair in an electrical transport-convenience vehicle is pushing ground by both heels. The load cell built in the vehicle is mechanically deformed by the vertical force owing to the human weight and the horizontal force by ground-pushing feet. The deformation rate of the load cell and its distribution are simulated using finite element analysis. In the simulation, the applied loads are preset in the range of 10 kg - 100 kg with a step size of 10 kg, and the ground-pushing force by feet is increased to 40 N with a step size of 5 N with respect to each applied load level. The resistance change of the load cell was observed to be linear in simulation as well as in measurement. the maximum difference between simulation and measurement was 0.89 % when the strain gauge constant was 2.243. The constant has a large influence on the difference. The proposed sensor was fabricated by connecting an instrument amplifier and a microcontroller to a load cell and used to detect the force by ground-pushing feet. To detect foot driving, the reference signal was set to 130% of the load, and the duration of the sensor output signal exceeding the reference signal was set to 0.6 s. In a test of a vehicle built with the proposed sensor, the footpushing force by the worker could be successfully detected even when the worker was working.

Implementation of HIL Method to Analyze Driving Characteristic of Hybrid Electric Vehicle (하이브리드 자동차 구동 특성 분석을 위한 HIL 방식의 구현)

  • Oh, Sung Chul
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.3 no.2
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    • pp.100-105
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    • 2011
  • By adopting HIL(Hardware-in-the-Loop), component characteristics in vehicle environment can be obtained without implementing component in the vehicle. In this paper, when specific motor is adopted as traction motor in hybrid electric vehicle HIL implementation procedures are explained. In order to implement HIL method motor testing. vehicle performance simulator and load characteristic are explained. Vehicle controller used in simulator is directly uploaded in real controller. Especially as a load dynamometer actively controlled motor system is used without connecting conventional mechanical inertia. Motor characteristics are obtained using HIL implementation when test motor is used as a traction motor for parallel hybrid electric vehicle. Proposed method can be used as experimental equipment to educate driving characteristics of hybrid electric vehicle.

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Structure Analysis and Loading Test of Bogie Frame (대차틀의 구조해석 및 하중시험에 관한 연구)

  • Yoon Sung-Chol;Park Sung-Hyuk;Lee Kang-won;Kim Won-kyung;Hong Yung-Ki
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.199-205
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    • 2004
  • This paper describes the result of structure analysis and load test of bogie frame. The purpose of the analysis and test is to evaluate an safety which bogie frame shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load. Bogie system consist of bogie frame, suspensions, wheel-sets, brake system and transmission system. Among these component, the bogie frame is most significant component subjected to the vehicle and passenger loads. The evaluation method is used the JIS E 4207 specification throughout the FEM analysis and static load test. The test results have been very safety and stable for design load conditions.

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Strength Evaluation of Bogie by Loading Test (하중시험에 의한 대차의 강도 평가)

  • Yoon Sung-Cheol;Kwon Sung-Tae;Kim Myung-Rong;Lee Kang-Won
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.622-627
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    • 2004
  • This paper describes the result of load test of bogie frame. The purpose of test is to evaluate an safety which bogie frame shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load. Bogie system consist of bogie frame, suspensions, wheel-sets, brake system and transmission system. Among these component, the bogie frame is the most significant component subjected to the vehicle and passenger loads. The evaluation method is used the JIS E 4207 specification throughout the static load test. The test results have been very safety and stable for design load conditions.

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Development of the Power Conversion Controller for Electric Vehicle (전기자동차용 전력변환 제어기 개발)

  • Oh, Yong-Seung;Kim, Hee-Jun;Lee, Sang-Taek
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.26 no.9
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    • pp.18-25
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    • 2012
  • Recently, the depletion of fossil fuel carbon dioxide emissions due to limitations in the internal combustion engine vehicles is rising concern about electric vehicle. Neighborhood Electric Vehicle(NEV) is maximum speed 60km/h and one day driving distances less than 80km. In this paper, Power Conversion Controller is proposed for Neighborhood Electric Vehicle. To verify the developed Power conversion Controller, Test performed integration test, max load, power density, efficiency. Confirmed that the vehicle can be applied.

DEVELOPMENT OF AN ACCELERATED LIFE TEST PROCEDURE FOR COOLING FAN MOTORS

  • Shin, W.G.;Lee, S.H.;Song, Y.S.
    • International Journal of Automotive Technology
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    • v.7 no.6
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    • pp.757-762
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    • 2006
  • Reliability of automotive parts has been one of the most interesting fields in the automotive industry. Especially, a small DC motor was issued because of the increasing adoption for passengers' safety and convenience. For several years, small DC motors have been studied and some problems of a life test method were found out. The field condition was not considered enough in the old life test method. It also needed a lot of test time. For precise life estimation and accelerated life test, new life test procedure was developed based on measured field condition. The vibration condition on vehicle and latent force on fan motor shaft were measured and correlated with each other. We converted the acceleration data into the load data and calculated the equivalent load from integrated value. We found the relationship which can be used for accelerated life test without changing the severity by using different loading factors.

Subscale Main Wing Design and Manufacturing of WIG Vehicle Using Carbon Fiber Composites

  • Park, Hyun-Bum
    • International Journal of Aerospace System Engineering
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    • v.4 no.2
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    • pp.1-4
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    • 2017
  • This work dealt with design and manufacturing of WIG vehicle wing using carbon/epoxy composite materials. In this study, structural design and analysis of carbon composite structure for WIG craft were performed. Firstly, structural design requirement of wing for WIG vehicle was investigated. After structural design, the structural analysis of the wing was performed by the finite element analysis method. It was performed that the stress, displacement and buckling analysis at the applied load condition. And also, manufacturing of subscale wing using carbon/epoxy composite materials was carried out. After structural test of target structure, structural test results were compared with analysis results. Through the structural analysis and test, it was confirmed that the designed wing structure is safety.

A Study on the Development of Test Rig for High Speed Frontal Crash and Test of Members

  • Shin-You. Kang;In-Bae. Chang;Jang, Hye-Jeong
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.3
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    • pp.21-27
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    • 2002
  • In this paper, a simple test rig of high-speed crash for the front members of vehicles was developed for the improvement of crashworthiness of vehicle's side rail. The cart hanging the specimen is accelerated up to 35 mph by the traction wire and by the force of freely dropping weight and 1:3 accelerating pulleys. The cart with shock absorbers travels on the rail roads, so it does not transfer any additional vibration to the specimen. In order to measure the energy absorbed by the specimen when it collapse to the wall and during it deform, the two strain gage type load cells are used at the wall place. The test rig rated good to test the specimen like a side rail of vehicle as developing the vehicle's structures in the early design stage.