• 한국자동차공학회논문집
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• 제14권1호
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• pp.138-143
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• 2006

Modification of injector, oil ring tension reduction and oil pump rotor re-matching with optimization of relevant engine control parameters could drive fuel consumption reduction of HSDI diesel engine. A 5 holes injector was replaced with a 6 holes with smaller nozzle hole diameter and 1.5 k factor, and evaluated in a view of fuel economy and emission trade-offs. With introducing smaller nozzle hole diameter injector, PM(Particulate Matter) was drastically decreased for low engine load and low engine rpm. Modification of oil pump and oil ring was to reduce mechanical friction and be proved to better fuel economy. Optimization of engine operating conditions was a great help for the low fuel consumption. Influence of the engine operating parameters· including pilot quantity, pilot interval, air mass and main injection timing on fuel economy, smoke and NOx has been evaluated with 14 points extracted from NEDC(New European Driving Cycle) cycle. The fuel consumption was proved to $7\%$ improvement on an engine bench and $3.7\%$ with a vehicle.

• 공업화학
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• 제29권3호
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• pp.289-297
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• 2018

자동차용 윤활유가 국내 윤활유 시장의 35%를 차지하고 있으며, 이 중 엔진오일이 자동차용 윤활유의 77%를 차지하고 있다. 운전자와 엔진보호를 위해 유통 엔진오일의 품질이 적절하게 관리되어져야 한다. 하지만 KS제품과 합성엔진오일(합성기유가 30% 이상 포함된 제품)은 석유 및 석유대체연료 사업법상 품질검사에서 제외되어져 있다. 본 연구에서는 국내 유통되고 있는 합성엔진오일 30개 제품에 대한 품질 모니터링을 실시하였다. 품질 모니터링 결과, 2개 제품이 품질이 부적합하였는데, 이 중 1개 제품은 해외에서 수입한 합성엔진오일이며, 다른 1개 제품은 KS제품이면서 합성엔진오일이었다. 또한 고온모사증류시험(SIMDIST)을 이용해 엔진오일의 패턴을 분석한 결과, 해외 수입제품 몇 개를 제외하고는 대부분 일반 광유 엔진오일의 전형적인 넓은 탄소수 분포 패턴을 보였다. 따라서 소비자의 피해를 예방하기 위해 KS제품과 합성엔진오일에 대한 적절한 품질관리 법규가 필요한 것으로 판단된다.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2008년도 춘계학술대회논문집
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• pp.345-348
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• 2008

The computer-aided performance simulation can reduce periods for development of products and cut down on the cost comparing with former trial-and-error procedures. This study has developed a simulation program for a vehicle thermal management system integrating an engine cooling system and an air conditioning system considering interactions and arrangement of air side heat exchangers such as power steering oil cooler, air-cooled transmission oil cooler, condenser, and radiator. The program may be also used for the system performance analysis according to the configuration of the engine coolant side heat exchangers such as water-cooled transmission oil cooler, EGR cooler, and heater core. Experiments utilizing an environmental wind tunnel has been conducted to assess the performance of the system according to the arrangement of air side heat exchangers. Some modification of the coolant loop layout can enhance the heat core performance up to 7% according to the results of the simulations.

• Tribology and Lubricants
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• 제24권6호
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• pp.285-290
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• 2008

The purpose of this paper is to present the case study of tribological failure analysis on the gear damages, oil leakage, and sealant sealing in a manual transmission of front engine and front wheel drive vehicle. The manual transmission is to change the speed range and direction of the engines depending on the driving conditions by friction driving forces with input and output gear system. The material property and surface roughness of the gears are strongly related to the gear noise and micro-vibration, oil leakage and wear, which may decrease the real contact area of the gear and the strength of the oil film thickness between the driving gear and driven one. The O-ring damage of speedometer driven gear and bad sealant sealing of oil pan may produce oil leakage through the contact surfaces, which cause the oil shortage and seizure on the sliding surfaces of the transaxle gears. In the failure case study, the proper repair working and good lubrication are very important for the long life of the transaxle without any tribological failures and oil leakage.

• 공업화학
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• 제25권6호
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• pp.639-644
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• 2014

국내 자동차사는 순정엔진오일을 정해놓고 일반엔진오일보다 높은 가격으로 판매하고 있다. 본 연구에서는 국내 순정엔진오일 14종과 동급의 일반엔진오일(KS제품) 14종에 대하여 품질비교 및 차량을 이용하여 10,000 km씩 주행한 뒤, 회수된 엔진오일의 물성을 분석하였다. 분석 결과, 사용하지 않은 신유는 순정엔진오일과 일반 엔진오일의 품질이 대동소이하였지만, 오히려 주행 후 회수된 일반엔진오일은 순정엔진오일에 비해 윤활성이 우수하였으며, 동점도와 전산가 변화가 작은 것으로 나타났다.

• 자동차안전학회지
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• 제6권1호
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• pp.33-40
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• 2014

In this study the cylinder liner deformation which is one of the most influencing factors in a diesel engine oil consumption was performed by the finite element analysis on the basic designed structure consisting of the cylinder block, head and liners under the conditions of assembly, thermal and gas loads. Compared with a large number of other cylinder blocks showing remarkable harmonic orders of the liner distortion, results are excellent. Namely. the higher harmonic order amplitudes of the radial liner deformation amount to 1 ~ 2㎛ maximally. The main reason lies in the relatively large wall thickness of the liner which amounts to 8.2% of the bore diameter. Besides, a very stiff and symmetrical cylinder block design in combination with a bolt force introduction approximately 1.5mm below the block top deck have a further share on these results. Therefore excellent low oil consumption can be expected.

• 한국자동차공학회논문집
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• 제22권5호
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• pp.102-107
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• 2014

Because of high oil prices and emission gas problems, many governments tighten regulation of fuel economy and emission gas. For Passenger car, there are many researches for plug-in hybrid electric vehicles and they are being manufactured. On the other hand, there are few researches for plug-in hybrid electric bus that is heavy commercial vehicle. In this study, analysis of fuel economy for series plug-in hybrid electric bus according to engine operation strategy based on simulation is conducted. Forward simulator is developed using Autonomie. Engine operation strategies consist on constant engine operation strategy and engine on/off operation strategy. Considering the engine operation strategy, results of vehicle speed, engine operating points and fuel economy are obtained and analyzed. As a result, engine on/off operation strategy has more advantage than constant engine operation strategy in terms of fuel economy.

• 한국정보통신학회:학술대회논문집
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• 한국정보통신학회 2016년도 추계학술대회
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• pp.668-669
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• 2016

상용차에 장착된 리타더(retarder)는 상용 브레이크를 보조하는 유압식 브레이크 시스템으로써 운전자의 자동모드 및 수동모드 선택에 의해 작동된다. 리타더 작동에 의해 발생된 열은 리타더 오일에 전달되며 리타더의 냉각기와 차량의 냉각시스템에 의해 열교환이 일어난다. 이때 리타더의 ECU는 자동모드와 수동모드, 리타더 오일/냉각수 온도, 엔진 냉각수 온도, 차량속도 등을 고려하여 제동토크를 조정하는 기능을 수행한다. 본 논문에서는 냉각 시스템 관련 리타더 제어로직 설계와 리타더 제동성능에 따른 시험결과를 제시하고자 한다.

• 한국자동차공학회논문집
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• 제16권6호
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• pp.109-114
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• 2008

An improvement of vehicle fuel economy is one of the most important topic in automotive engineering. Lots of engineers make efforts to achieve 1% of fuel economy improvement. Engine friction is an important factor influencing vehicle fuel economy. This paper focuses on effect of engine friction on vehicle fuel economy during warm-up. A computer simulation is one of the powerful tools in automotive engineering field. Recently Simulation is attempting to virtual experiment not using expensive instruments. It is possible to presuppose fuel economy by changing the characteristic of accessories using CRUISE(vehicle simulation software). In this paper, fuel consumption at each part of the vehicle is analyzed by both of experiment and simulation. The results of fuel economy analysis on experiment substitute for Cruise to calculate fuel economy. The simulation data such as engine speed, brake torque, shift pattern, vehicle speed, fuel consumption level is well correlated to experiment data. In this paper, the change of warm-up time, faster or slower, through simulation is performed. As a result of the fast warm-up, fuel economy is improved up to 1.7%.

• 설비공학논문집
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• 제15권11호
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• pp.943-956
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• 2003

A numerical program has been developed for the simulation of automotive engine cooling system. The program determines the mass flow rate of engine coolant circulating the engine cooling system and radiator cooling air when the engine speed is adopted by appropriate empirical correlation. The program used the method of thermal balance at individual element through the model for radiator component in radiator analysis. This study has developed the program that predicts the coolant mass flow rate, inlet and outlet temperatures of each component in the engine cooling system (engine, transmission, radiator and oil cooler) in its state of thermal equilibrium. This study also combined the individual programs and united into the total performance analysis program of the engine cooling system operating at a constant vehicle speed. An air conditioner system is also included in this engine cooling system so that the condenser of the air conditioner faces the radiator. The effect of air conditioner to the cooling performance, e.g., radiator inlet temperature, of the radiator and engine system was examined. This study could make standards of design of radiator capacity using heat rejection with respect to the mass flow rate of cooling air. This study is intended to predict the performance of each component at design step or to simulate the system when specification of the component is modified, and to analyze the performance of the total vehicle engine cooling system.