• Title/Summary/Keyword: Variables of Bending

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A Study of Bending Process for Development of Subframe by Hydroforming (일체화 성형 서브프레임 개발을 위한 벤딩 공정의 영향성 연구)

  • 서창희;이우식;김헌영;임희택
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.262-265
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    • 2003
  • In the present study, subframe was developed using hydroforming technology. The manufacturing process for subframe consists of tube bending, pre-forming and hydroforming. The effects of bending process for manufacturing hydroformed subframe were researched. And the variables of bending process were studied by FEM simulation. The bending method is rotary draw bending that is the most popular, cost-effective bending method for thin walled tubes.

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Performance Characteristics according to the Outlet Impeller Blade Shape of a Centrifugal Blower (원심블로어 임펠러 토출 날개 형상에 따른 성능특성)

  • Lee, Jong-Sung;Jeon, Hyun-Jun;Jang, Choon-Man
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.6
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    • pp.12-18
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    • 2013
  • This paper presents the performance characteristics of a centrifugal blower using the design parameters of an impeller blade. Two design variables, the bending length from the blade trailing edge and bending angles of an impeller blade, are introduced to analyze the effects on the blower performance. Three-dimensional Navier-Stokes equations with shear stress transport turbulence model are introduced to analyze the performance and internal flow of the blower. Relatively good agreement between experimental measurements and numerical simulation at the design flow condition is obtained. Throughout present study, it is known that pressure increases as the bending length from the trailing edge and bending angle increase while efficiency decreases. But efficiency is decreased. Detailed flow field inside the centrifugal blower is also analyzed and compared.

Numerical Prediction of the Outer Diameter for SAW Pipes Formed by Press-Brake Bending (프레스-브레이킹 굽힘 공정을 이용한 SAW 후육강관의 외경 예측을 위한 해석적 연구)

  • Park, G.B.;Kang, B.K.;Kang, B.S.;Ku, T.W.
    • Transactions of Materials Processing
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    • v.25 no.2
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    • pp.116-123
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    • 2016
  • Press-brake bending is used to shape flat and thick plates into a targeted circular configuration without excessive localized thinning or thickening. A brake bending press called 'a knife press bending apparatus' has been widely adopted to manufacture thick, large and long pipe from initially thick plate. Submerged Arc Welded (SAW) pipes are also produced by employing press-brake bending. These pipes are mainly used for oil, natural gas and water pipelines. The principal process variables for press-brake bending can be summarized as stroke of the press-brake knife, the distance between both roll in the lower die, and the feeding length of the plate. Many combinations of these process variables are available, thus various pipe diameters can be realized. In the current study, a series of repetitive numerical simulations by feeding a thick plate with initial thickness of 25.4mm were conducted with the consideration of elastic recovery. Furthermore, an index for SAW pipe production is proposed which can be widely used in industry.

FEM analysis for process variables in sheet metal forming for Mg alloy (유한요소해석을 이용한 Mg 합금 판재 성형 공정 변수 분석)

  • 이영선;권용남;이정환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1082-1086
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    • 2004
  • Since the sheet forming of Mg alloy has many difficulties due to the low formability, many forming conditions need to be selected properly. Especially, the process variables should be investigated to increase the formability, such as, forming temperature. In this paper, the effects of forming process variables has been investigated using the bending and deep drawing process. A simple U-bending designed for mobile part could be formed in room temperature and springback amounts are surveyed. On the other hand, square cup part couldn't be formed in room temperature due to the low formability. Therefore, the effects of forming temperature are investigated in deep drawing process for square cup part. As a experimental and FEM results, the optimum forming temperature is presence and formability in a higher temperature is less than that of lower temperature. Above experimental results are compared with the FEM analysis and well coincided with the experimental results. Therefore, more detail investigations could be progressed to select more appropriate process conditions by the FEA.

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Deformation Pattern of the Pyramid-Core Welded Sandwich Sheet Metal in L-Bending (피라미드코어재를 갖는 접합판재의 L-굽힘가공 특성)

  • Kim, J.H.;Chung, W.J.;Cho, Y.J.;Kim, H.G.;Hong, M.J.;Yooe, J.S.;Seong, D.Y.;Yang, D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.316-319
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    • 2008
  • The L-bending of inner-structure bonded sandwich sheet metal is examined by using a bending die attached to the material testing machine. The specimen is composed of top and bottom layers and a middle layer of pyramid-core structure and each layer is bonded by brazing. The variables chosen for experiments were clearance between punch and die, location of bend line on the specimen surface and clamping type of specimen during L-bending. Effects of these variables on deformation of specimen around die-corner radius were investigated. It was shown that the irregular shapes of recess are formed in the inner layer of bended parts and they greatly depend on working conditions.

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An Experimental Study on Improved Bearing-Capacity of Reinforced Concrete Beam Using Reinforcement Materials (보강재를 사용한 철근 콘크리트 보의 내력보강에 관한 실험적 연구)

  • 홍상균;박기철;정헌수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.495-500
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    • 1996
  • In this paper, it is the effect of using fiber sheet (Carbon Fiber Sheet & Aramid Fiber Sheet) and Steel Plate for reinforced concrete beam, 25 specimens are tested, 16 specimens for bending capacity and the other are for shear capacity. In the case of bending testing, the kind and quantity of the reinforcement materials, the bondage and the existence of crack were selected as experimental variables. And in the case of shear testing, it is testified the effect of reinforcement with the variables of the method of reinforcement (side type and U type). As a result, using the reinforcement meterials can increase the capacity of bending stress.

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An Experimental Study on Flexural and Shear Strength of Reinforced Concrete Beam Using Reinforcing Materials (보강재를 사용한 철근콘크리트 보의 휨·전단내력에 관한 실험적연구)

  • Hong, Sang-Kyun;Eun, Hee-Chang;Park, Ki-Choul;Chung, Heon-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.1 no.1
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    • pp.65-73
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    • 1997
  • In this paper, It is the effect of using fiber sheet (Carbon Fiber Sheet & Aramid Fiber Sheet) and Steel Plate for reinforced concrete beam. 25 specimens are tested, 16 specimens are for bending capacity and the other are for shear capacity. In the case of bending testing, the kind and quantity of the reinforcement materials, the bondage and the existence of crack were selected as experimental variables. In the case of shear testing, It is testified the effect of reinforcement with the variables of the method of reinforcement (side type and U type). As a result, Using the reinforcing materials can increase the capacity of bending and shear stress.

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Bending Mechanism Analysis and Bending Coupler Optimal Design for Laparoscopic Surgical Instrument (복강경수술기구의 벤딩메커니즘 해석 및 벤딩커플러 최적설계)

  • Hwang, Dal Yeon;Moon, Dae Hoan;Choi, Seung Wook;Won, Jong Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.4
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    • pp.434-441
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    • 2013
  • Bending motion has been used in the surgical instruments with bending structures and tendon mechanisms. A simplified bending angle amplification ratio between the proximal and distal bending joint was derived in this article. The bending structure of disk and rib in the proximal joint was analyzed based on finite element method with an emphasis on the circumferential uniformity of bending stiffness. Regarding the distal joint, optimal design and sensitivity analysis was done with four design variables of outer and inner diameter, rib height and rib width while maximizing the deformation under the stress distribution below the yield stress. Outer diameter and rib width are most critical to maximum deformation as the outer diameter and inner diameters are so to maximum equivalent stress.

Effects of sheet and stamping process variables on side wall curl (딥 드로잉 벽면 만곡에 미치는 소재 및 가공조건의 영향)

  • 박기철;한수식;조태현;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.53-57
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    • 1998
  • In order to investigate the effects of the variables during the stamping process upon the side wall curl behavior, experiments and finite element analyses were done using a 90 degree draw-bending test. The variables considered were the die radius, the forming speed, the restraint force, the lubrication and the sheet grade. The experiments and simulation conditions were selected according to the design of experiment (DOE) approach. The effects of the restraint force, the lubrication and the forming speed were the same for both high strength and mild steels, but the effects of the die radius on the side wall curl were dependent on the magnitude of the die radius and the sheet grade. A straight side wall was observed for both high strength and mild steels when the die radius was about 2∼3 times of the sheet thickness. It was recommended that the restraint force, the forming speed and the friction be increased in order to reduce the side wall curl.

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A Study on Extru-Bending Process Extrusion Bending Machine (열간금속 압출굽힘기를 이용한 금속곡관의 압출굽힘가공에 관한 연구)

  • 박대윤;진인태
    • Transactions of Materials Processing
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    • v.11 no.3
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    • pp.262-268
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    • 2002
  • The bending process for the rectangular and circular curled tube can be developed by the hot metal extrusion machine with the multiple punches moving in the different velocity. The bending phenomenon has been known to be occurred by the different of velocity at the die exit. The difference of velocity at the die exit section can be obtained by the different velocity of billets through the multi-hole container and by the cohesion of billet Inside the porthole die chamber. The bending phenomenon can be controlled by the two variables, the one of them is the difference of velocity at the die edit section by the different velocity of billets through the multi-hole container The other is the difference by the different hole diameter The results of the experiment show that the rectangular curved tube can be formed by the extrusion process, that the curvature of the curved product can be controlled by the velocity of punch and the diameter of container hole, that the defects such as the distortion of section and the thickness change of the wall of tube and the folding and wrinkling of thin tube did not happen after the extra-bending processing by the extrusion bending machine.