• Journal of Welding and Joining
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• v.32 no.1
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• pp.108-111
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• 2014

Low arc weldability of aluminum alloy is enhanced by applying variable polarity TIG and the result is theoretically investigated to figure out the mechanism. Conventionally, it is well known fact that DCEP (reverse polarity) arc is effective on aluminum welding. The reason is due to oxide layer removal by plasma ion bombardment and therefore it is named as cleaning effect. Another fact of polarity characteristic is that DCEN shows higher heat input efficiency therefore conventional variable polarity arc used to apply DCEP portion as small as possible. However, higher DCEP portion shows bigger weldment in this research and it is explained by adopting a theory of arc concentration on oxide layer with tunneling effect which was not clearly mentioned before in several variable polarity TIG welding research. Disagreement between variable polarity TIG welding result and conventional arc polarity theory is rationally explained for the first time with help of electron emission theory.

• Proceedings of the IEEK Conference
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• 2004.08c
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• pp.503-508
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• 2004

This paper proposes an efficient computation method for fixed and mixed polarity Reed -Muller function vector over Galois field GF(p). Function vectors of fixed polarity Heed Muller function with single variable can be generated by proposed method. The n-variable function vectors can be calculated by means of the Kronecker product of a single variable function vector corresponding to each variable. Thus, all fixed and mixed polarity Reed-Muller function vectors are calculated directly without using a polarity function vector table or polarity coefficient matrix.

• Journal of Welding and Joining
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• v.21 no.4
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• pp.56-62
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• 2003

MIG brazing is used for many parts without melting base metal because of high productivity. Pulsed MIG brazing can be used to further reduce heat input and to improve the process stability. However, a significant amount of zinc in galvanized sheet steel is burned off in the area of brazes. Therefore, the brazing method to reduce the heat input is needed. In the brazing for galvanized sheet steel, variable polarity AC pulse MIG arc brazing can be applied to more decrease the heat input by setting EN-ratio adequately. In this research, we studied for the variable polarity AC pulse MIG arc brazing to decrease the heat input by using ERCuSi-A wire. As the result of increasing EN-ratio, melting ratio of base metal and burning off of zinc were reduced in galvanized sheet steel.

• Journal of Welding and Joining
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• v.33 no.2
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• pp.14-17
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• 2015

Cleaning effect is well known mechanism of oxide layer removal in DCEP polarity. It is also known that DCEN has higher heat input efficiency than DCEP in GTAW process. Based on these two renowned arc theories, conventional variable polarity arc for aluminum welding was set up to have minimum DCEP and maximum DCEN duty ratio to achieve the highest heat input efficiency and weldability increase. However, recent several variable polarity GTA research papers reported unexpected result of proportional relationship between DCEP duty ratio and heat input. The authors also observed the same result then suggested combination of tunneling effect and random walk of cathode spot to fill up the gap between experiment and conventional arc theory. In this research, suggested combinational work of tunneling effect and rapid cathode spot changing is applied to another unexpected phenomena of variable polarity aluminum arc welding. From previous research, it is reported that wider oxide removal range, narrower bead width and shallower penetration depth are observed in thin oxide layered aluminum compared to the case of thick oxide. This result was reported for the first time and it was hard to explain the reason at that time therefore the inference by the authors was hardly acceptable. However, the suggested combinational theory successfully explains the result of the previous report in logical way.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.13 no.2
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• pp.89-93
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• 2014

Variable polarity (VP) arc welding is known as an effective solution for aluminum thanks to the cleaning effect, which means oxide removal, during the DCEP (direct current electrode positive) period. In this research, VP GTAW (gas tungsten arc welding) is adopted for lap joint fillet welding of 3mm thickness 5052 aluminum alloy. Various welding currents and DCEP duty cycles are applied as welding conditions with a fixed welding speed to investigate the influence of DCEP characteristics on weld bead formation. Results show a tendency of higher heat input for higher DCEP duty cycle, which result does not follow conventional arc theory because it is known that DCEN (DC electrode negative) polarity is more efficient for heat input than is DCEP. This phenomenonhas recently been reported by several VP-GTA researchers and is still controversial because the mechanism of oxide removal is not yet clear except for the previous, well-known idea of "ion bombardment", which cannot explain the situation. Finally, proper usage conditions for VP-GTAW are suggested; then, further, related theoretical topics in the field of cathode physics are brieflyintroduced.

• The Journal of Korean Institute of Communications and Information Sciences
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• v.30 no.9C
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• pp.860-870
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• 2005

In this paper we propose a new method to derive GRM(Generalized Reed-Muller) coefacients for each $2^{n}$ polarities using cell of karnaugh map(k-map). Generally, there are the serial and parallel method to derive GRM coefficients. As a serial method, Green method generates GRM coefncients using transform matrix. And as a parallel method, Besslich algorithm produces GRM coefficients of each polarity using the generated anteriorly. Green's method generates GRM coefficients for n-variable by calculating transform matrix for one-variable and n-times kronecker product this matrix. And Besslich's method generates GRM coefficients of each polarity in order of Grey-code. But those methods have disadvantages that the number of variable exceeding four makes transform matrix large and there are so many operation steps. In this paper, GRM coefficients is generated by producing cell [$f_{i}$] minimizing variable on k-map and operating this cell [$f_{i}$] and transform matrix for one-variable. So, we can generate GRM coefficients of all polarities easily by using the proposed method.

• Journal of IKEEE
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• v.3 no.2 s.5
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• pp.285-294
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• 1999

This paper presents a method for the generation of GRM coefncients over GF(3) by using a comparison of polarity. In general production method to GRM coefficients over GF(3) is searching for pn different polarity of an n-variable and from these optimal function according to the maximum number of zero coefficients is selected. This paper presents a method for the generation of GRM coefficients by means of compare to the number of zero coefficients without constructing the whole polarity GRM coefficients.

• Proceedings of the KWS Conference
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• 2006.10a
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• pp.72-74
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• 2006

The application of the variable polarity plasma arc welding process to A12219 is described. The thickness of aluminum alloy is 11.45mm and 5.08mm. 1-pass keyhole welding is applied to butt welding and 2-pass welding is also applied to thick material. During welding, all welding parameters are controlled by automated system and acquired by 10kHz rate. This paper covers the welding parameters, result of non-destructive test and tensile test.

• Proceedings of the KWS Conference
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• 2003.11a
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• pp.135-137
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• 2003

• Journal of Welding and Joining
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• v.30 no.4
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• pp.1-3
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• 2012