• 제목/요약/키워드: Valve spring

검색결과 169건 처리시간 0.022초

굴삭기 IMV용 비례 유량제어밸브 정특성 해석 (Static Analysis of Dedicated Proportional Flow Control Valve for IMV)

  • 정규홍
    • 드라이브 ㆍ 컨트롤
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    • 제15권4호
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    • pp.39-47
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    • 2018
  • Recently, as environmental regulations for earth-moving equipment have been tightening, advanced systems such as electronic control, have been introduced for energy savings. An IMV (Independent Metering Valve) consisting of four 2-way valves, is an electro-hydraulic control systems that provides more flexible controllability, and potential for energy savings in excavators, when compared to the conventional 4-way spool valve system. To fully maximize use of an IMV, the bi-directional flow control valve that can regulate a large amount of flow in both directions, should be adopted. The hydraulic circuit of an IMV applied to an excavator from an overseas construction equipment company, reveals the flow control valve with the compound of proportional solenoid valve for first stage, and 2-way spool valve for the second stage. Moreover, the two spools are interconnected by a feedback spring, presumed to compensate for flow force acting on the second stage spool. This paper addresses the static analysis of flow control valve in an IMV to investigate the improvement of robustness, against flow force by the feedback spring. From the steady-state analysis of flow control valve model, it can be concluded that the feedback spring facilitates maintaining linearity of spool displacement for control input, and relatively constant flow for load disturbance.

레벨링밸브를 가진 공기스프링 현가장치의 승차감 및 조종안정성 해석 (Ride and Handling Analysis of An Air Spring Suspension with Leveling Valve)

  • 탁태오;박종훈
    • 산업기술연구
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    • 제20권B호
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    • pp.105-113
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    • 2000
  • Air springs are now widely used in bus or truck suspensions due to their advantages over conventional metal spring as coil or leaf springs. Air springs have soft spring rates, which give better ride quality, and additional leveling system provides constant ride height and maintains almost same vertical natural frequencies. A mathematical model of an air spring suspension system with height control system is constructed and dynamic responses of the suspension system are investigated in the light of leveling valve motion characteristic, vertical motion natural frequency. Also, using a full vehicle model, handling characteristics of an air spring suspension is studied and the results are compared with real test results, which shows good agreements.

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Valve-Spring Retainer의 성형공정개선에 관한 연구 (A Study on the Improvement of Forming Processes of Valve-Spring Retainer)

  • 오현석;황병복;이호용
    • 소성∙가공
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    • 제5권2호
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    • pp.145-155
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    • 1996
  • The conventional five-stage forming processes of the valve-spring retainer are simulated using the rigid-plstiv finite element method. As a design criterion the improved process should satisfy the maximum forging load during processes within the loading limit of the available press and should not induce any geometrical defects. hollow bars are recommended as initial billets to skip the heading and piercing processes. Through various simulations it is found out that the one stage process results in less forging loads and better strain distributions.

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LNG 연료추진 선박용 크랭크실 릴리프 밸브 스프링의 설계 및 평가 (Design and Evaluation of a Crankcase Relief Valve Spring for LNG-Fueled Ships)

  • 이효렬;안중환;안병훈;김화영
    • 한국생산제조학회지
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    • 제24권3호
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    • pp.263-269
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    • 2015
  • Growing concerns regarding air pollution have recently increased the demand for liquefied natural gas (LNG) fueled ships. LNG-fueled ships are equipped with an explosion relief valve in the crankcase to relieve excessive pressure and stop flames from emitting from the crankcase. In this study, a finite element analysis was conducted to evaluate the crankcase relief valve disk spring design using an ANSYS Workbench, v.15. The setting pressure, leak and explosion test performed by european standard EN14797 to evaluate function and mechanical integrity of crankcase relief valve. The tests results indicate that the pressure of the crankcase relief valve is 3.05 bar, with no air leakage at 2.97 bar. Finally, the mechanical integrity of the crankcase relief valve was confirmed through an explosion test in which the valve plate assembly, flame arrester, and other parts were safe from fracturing.

능동형 소음기의 밸브 스프링이 배기 성능에 미치는 영향 (The Effect of Exhaust Performance by according to Active Muffler Valve Spring)

  • 공태우;이중섭;정한식;정효민;서정세;전영흥
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집B
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    • pp.682-687
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    • 2001
  • This study represents effect of exhaust performance by according to active muffler valve spring. The experimental parameter were divided engine speed and torsion coil spring constant. The sound pressure level was generally low at engine speed 2000-2500rpm but That was showed the lowest at spring constant k=0.75. Flow speed of exhaust gas was showed the fast at spring constant k=0.75 but the low value was showed at k=0.97. It was contained a rather low concentration of carbon monoxide(CO) at engine speed 2000-2500rpm and k=0.81, low concentration of hydrocarbon(HC) at spring constant k=0.81 but that was high at spring constant k=0.97. A conclusion based on FFT analysis was generally low concentration value at k=0.79 and k=0.81. The temperature distributions into the muffler was shown similar conditions. Heat transfer was well spreaded at thermocouple No.8 because valve was opened.

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위성 추진시스템 추력기 밸브 내 원형 판스프링 유한요소해석 및 설계 검증시험 (Finite Element Analysis and Design Verification Test of Circular Plate Spring in Thruster Valve of Satellite Propulsion System)

  • 고수정;손미소;김남희;김종학;윤호성
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2017년도 제48회 춘계학술대회논문집
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    • pp.838-842
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    • 2017
  • 위성용 단일추진제 시스템에 적용되는 핵심부품 중 하나인 추력기 밸브는 솔레노이드 방식을 이용하여 추진제를 공급/차단한다. 밸브에 장착되는 원형 판스프링은 마찰과 반복운동에 의한 위치변형 및 파티클이 없다. 본 연구에서는 원형 판스프링 소재, 두께, 반경을 고정변수로 원형 판스프링 내부 패턴의 너비를 설계변수로 설정하여 유한요소해석 및 검증시험을 하였다. 시험결과 변위에 따른 스프링 상수 k가 선형적인 특성이 나타났다. 원형 판스프링 총면적에 따른 스프링력의 경향성을 통해 원형 판스프링의 설계가 가능함을 확인하였다.

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유압식 밸브 간극 조정장치를 가진 중심지지 로커암형 OHC 밸브기구의 동특성에 관한 연구 (A Study on the Dynamic Characteristics of Center Pivot Rocker Arm Type OHC Valve Trains with Hydraulic Lash Adjuster)

  • 김도중;신병현
    • 한국자동차공학회논문집
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    • 제4권6호
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    • pp.97-108
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    • 1996
  • A modeling technique is proposed for dynamic simulations of OHC valve trains with HLA(hydraulic lash adiuster). HLA is expressed by an air-oil mixture model considering HLA leak-down and aeraton effects. A compact nonlinear equation is derived which describe the short term dynamic behavior of the HLA. Valve spring is analyzed by a distributed parameter model including nonlinear characteristics in the spring surge phenomena. Global behavior of the remaining valve train is expressed by a lumped mass model. The experiental results prove that the simulation model developed here is accurate and useful for the dynamic simulations of OHC valve trains with HLA.

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Si-Cr강 밸브스프링의 피로수명 향상에 관한 연구 (A Study for the Improvement on a Fatigue Life for Cr-Si Alloyed Valve Springs)

  • 임철록;김태호;박상언;김기전;정태훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.421-424
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    • 2000
  • Valve springs with high fatigue strength corresponding to the incresement of working stresses, are required for the higher generating power and the better fuel economy of automobile engines. For this purpose, high strength oil tempered wires are being used. By a method of the high strength for the valve spring, modification of manufacturing processes is being applied. In this case, the cause and effect for the improvement of the fatigue strength has not yet been explained obviously. Therefore, in this report, comparison of fatigue life between valve springs of conventional processes with oil tempered wires and new manufacturing processes was made. As a result of the fatigue test, the fatigue life of the latter was attained maximum 7 times than that of the former. It was cleared that the improvement of the fatigue life was caused by difference of compressive residual stresses at depth of 0.2mm below the inner side surface of both valve springs.

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공기스프링 현가장치 성능해석 (Analysis of rear suspension using airspring)

  • 탁태오;김금철
    • 산업기술연구
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    • 제19권
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    • pp.31-42
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    • 1999
  • This paper presents a method for evaluating the performance of a leaf spring suspension and an air spring suspension systems for trucks in terms of ride and handling. Leaf springs, which generally have non-linear progressive force-deflection characteristics, are modeled using beam and contact elements. The leaf spring analysis model shows good correlation with experimental results. Each component of an air spring suspension system, which is a single leaf, air spring, height control valve, compressor and linkages, is modeled appropriately. Non-linear characteristics of air spring are accounted for using the measured data, and pressure and volume relations for height control system is also considered. The wheel rate of the air suspension is taken lower but roll stiffness is taken higher than those of leaf springs to improve ride and handling performance, which is verified through driving simulations.

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