• Title/Summary/Keyword: Valve seat

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Dynamic Characteristics Analysis of A Manually-Controlled Damper for Driver's Seat of Commercial Vehicles (상용차 운전석의 수동식 가변댐퍼에 대한 동적특성 해석)

  • 박재우;백운경;김영호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.518-523
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    • 1995
  • To improve the set comfort of commercial vehicles in various road conditions, it is necessary to design a seat shock absorber which can avoid the vibration zone imposing the discomfort feeling and fatigue on drivers. Through the vibration and dynamic analysis, a shock absorber that has 4 steps of damping ability is developed. Dynamic characteristics analysis of the seat damper is performed considering each valve and oil path for the design purpose.

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Development of Life Test Equipment with Real Time Monitoring System for Butterfly Valves

  • Lee, Gi-Chun;Choi, Byung-Oh;Lee, Young-Bum;Park, Jong-Won;Nam, Tae-Yeon;Song, Keun-Won
    • International Journal of Fluid Machinery and Systems
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    • v.10 no.1
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    • pp.40-46
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    • 2017
  • Small valves including ball valves, gate valves and butterfly valves have been adopted in the fields of steam power generation, petrochemical industry, carriers, and oil tankers. Butterfly valves have normally been applied to fields where in narrow places installing the existing valves such as gate valves and ball valves have proven difficult due to the surrounding area and the heavier of these valves. Butterfly valves are used to control the mass flow of the piping system under low pressure by rotating the circular disk installed inside. The butterfly valve is benefitted by having simpler structure in which the flow is controlled by rotating the disc circular plate along the center axis, whereas the weight of the valve is light compared to the gate valve and ball valve above-mentioned, as there is no additional bracket supporting the valve body. The manufacturing company needs to acquire the performance and life test equipment, in the case of adopting the improving factors to detect leakage and damage on the seat of the valve disc. However, small companies, which are manufacturing the industrial valves, normally sell their products without the life test, which is the reliability test and environment test, because of financial and manpower problems. Furthermore, the failure mode analysis of the products failed in the field is likewise problematic as there is no system collecting the failure data on sites for analyzing the failures of valves. The analyzing and researching process is not arranged systematically because of the financial problem. Therefore this study firstly tried to obtain information about the failure data from the sites, analyzed the failure mode based on the field data collected from the customers, and then obtained field data using measuring equipment. Secondly, we designed and manufactured the performance and life test equipment which also have the real time monitoring system with the naked eye for the butterfly valves. The concept of this equipment can also be adopted by other valves, such as the ball valve, gate valve, and various others. It can be applied to variously sized valves, ranging from 25 mm to large sized valves exceeding 3000 mm. Finally, this study carries out the life test with square wave pressure, using performance and life test equipment. The performance found out that the failures from the real time monitoring system were good. The results of this study can be expanded to the other valves like ball valves, gate valves, and control valves to find out the failure mode using the real time monitoring system for durability and performance tests.

Strength Assessment of High-Pressure Ball Valve for Topside Process Unit (해양플랜트 탑사이드용 고압 볼밸브에 대한 구조 안전성 평가)

  • Oh, Jeong-Sik;Kim, Yooil;Jeong, Nakshin;Kim, Sangmyung
    • Journal of Ocean Engineering and Technology
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    • v.30 no.2
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    • pp.100-108
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    • 2016
  • A high-pressure ball valve was developed, and both the structural strength and sealing performance were assessed based on a nonlinear finite element analysis. Different parts were modeled with solid elements and assembled, taking into account both contact and sliding effects. Three different loading scenarios were analyzed, including a high-pressure closure test and fire and shell test conditions. The structural safety of each part was checked under each loading condition, and the sealing performance was also investigated to validate the performance of the valve.

Design of an air-cooled high-pressure 3-stage reciprocating air compressor, applied to the starting of diesel engines (디젤엔진 시동용 공냉식 고압 3단 왕복동 공기압축기의 설계)

  • 이안성;김영철;정영식;왕지석
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.1
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    • pp.42-51
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    • 1998
  • A 150 m$\^$3//hr, 30 kg/cm$\^$2/, air-cooled 3-stage reciprocating air compressor is designed to be used in starting large diesel engines of ships. A basic design procedure is presented to meet the targeted pressure and flow rate, and especially a volumetric efficiency of 80%. Temperature and stress analysis of the 1st stage cylinder are performed using axisymmetric FEM modelings. The dynamics of valve system is analyzed and stress at the 1st stage valve seat caused by valve impact is evaluated. To reduce friction loss and wear at the compressor engine system tribological design issues are reviewed and good design practices are suggested. Finally, forced-air pin-type interstage coolers are designed to dissipate generated compression heat at each stage.

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Investigation on the tunulent flow of the valve jet experimented using a wind tunnel (풍동을 이용한 밸브제트에서 난류제트 유동고찰)

  • ;Rho, Byung Joon
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.5 no.4
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    • pp.257-265
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    • 1981
  • A modified subsonic wind tunnel was employed to investigate the turbulent flow of a valve jet. To effectuate this experimental study, an actual valve and valve seat of a diesel engine were equipped at its outlet (ref. Fig. 3) Theoretically, using the equation of motion of Navier-Stokes in the chlindrical coordinates, the turbulent equation of motion for the incompressible fluid was derived with three assumptions; steady flow (.delta./.delta.t=0), axisymmetry and revolutionary homogeneity(.delta./.delta..phi.=0), no ensemble revolution (V.iden.0). Experimentally, mean and fluctuation velocities have been measured in the redial direction. With a assumption of a non-dimensional velocity distribution equation, a sami-emperical similarity profile equation of the jet flow have been derived, whose empirical constants were deterimed graphically with the data obtained.

A Study on Flow Coefficient and Flow Characteristics for Butterfly Valve by Numerical Analysis (수치해석에 의한 버터플라이 밸브의 유량계수 및 유동특성에 관한 연구)

  • Kwak, Kyung-Min;Cho, Ji-Sung;Kim, Jin-Dae;Lee, Jung-Hyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.62-66
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    • 2012
  • The objective of this study is to simulate flow coefficient and flow characteristics such as velocity and pressure distribution for butterfly valve. Butterfly valves used in this study are 65A, 80A and 100A, in size, and of which the opening angle is varied. The flow coefficient, Kv, increases as the disc opening and valve size are increase. When using flow coefficient meanwhile specific curve of flow rate is also determined. The flow velocity between disc and seat increase as the disc opening decrease. The re-circulating zone is also observed in downstream behind disc.

A Study on the Thrust Force of a Narrowly Spaced Disk Valve (좁은 틈새 원판 밸브의 추력에 관한 연구)

  • Jeong, Hyo-Min;Kim, Si-Young
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.23 no.1
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    • pp.30-38
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    • 1987
  • One of the important characteristics of a disk valve is the thrust force. This thrust force has close relationship to the clearance between valve and valve seat in the disk valve. When the clearance is very small, it is very important to analyze the thrust force. This paper deals with the variation of the thrust force by comparing the experimental ed results and theoretical results in accordance with d the valve clearance. In case of the theoretical problems, the pressure gradient of the radial flow in a narrowly spaced disks was calculated by Sui Lin and Pai-Mow Lee already. Therefore, the thrust force of the disk valve was computed by utilizing this pressure gradient in the radial flow. In the experiment, the hydraulic oil which has high viscosity was used. Making the comparative study of the calculated results and the experimental results, the characteristics of the thrust force in the disk valve were investigated. The results obtained are as follows: 1. When the disk valve clearance was comparatively small, the experimental values had fairly good agreement with the calculated values independently of inlet pressure and valve size. 2. When the disk valve size was constant in the wide range of the disk valve clearance, the lower the inlet pressure was, the better the agreement between the experimental values and the calculated values was. 3. In case of the small clearance, the thrust force was depended on the outer diameter of the disk valve. In opposite case the thrust force was constant as the disk valve size varied.

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A Study of Life Characteristics of Butterfly Valve Seated Rubber by Accelerated Life Test (고무시트 버터플라이밸브의 가속수명시험을 통한 수명특성 연구)

  • Lee, Gi-Chun;Lee, Young-Bum
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.5
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    • pp.29-35
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    • 2013
  • Butterfly valve seated rubber has been widely used in water works and industrial fields because it has advantages which are small installation area and low weight. The size and material of butterfly valve have been selected by service environments and purposes. But there are out of the ordinary to find papers for the life characteristics of the butterfly valve. So, this study carries out the accelerated life test, which has an acceleration factor with pressure, using performance and life test equipment. Accelerated model is adopted with 3 stress level and the inverse power law model to estimate the life of the test samples. After the analysis of the test result, accelerated index has 7.0 and the acceleration factor has 208 which is applied with field condition with the pressure 6.3 bar.

A Study on the Optimization Design of Check Valve for Marine Use (선박용 체크밸브의 최적설계에 관한 연구)

  • Lee, Choon-Tae
    • Journal of Power System Engineering
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    • v.21 no.6
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    • pp.56-61
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    • 2017
  • The check valves are mechanical valves that permit fluids to flow in only one direction, preventing flow from reversing. It is classified as one way directional valves. There are various types of check valves that used in a marine application. A lift type check valve uses the disc to open and close the passage of fluid. The disc lift up from seat as pressure below the disc increases, while drop in pressure on the inlet side or a build up of pressure on the outlet side causes the valve to close. An important concept in check valves is the cracking pressure which is the minimum upstream pressure at which the valve will operate. On the other hand, optimization is a process of finding the best set of parameters to reach a goal while not violating certain constraints. The AMESim software provides NLPQL(Nonlinear Programming by Quadratic Lagrangian) and genetic algorithm(GA) for optimization. NLPQL is the implementation of a SQP(sequential quadratic programming) algorithm. SQP is a standard method, based on the use of a gradient of objective functions and constraints to solve a non-linear optimization problem. A characteristic of the NLPQL is that it stops as soon as it finds a local minimum. Thus, the simulation results may be highly dependent on the starting point which user give to the algorithm. In this paper, we carried out optimization design of the check valve with NLPQL algorithm.