• Nuclear Engineering and Technology
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• v.53 no.8
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• pp.2509-2522
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• 2021

A valve assembly used in nuclear power plants must be qualified and supervised. New technical standards such as ASME QME-1 2007 particularly require detailed qualification using experiment and analysis. Particularly, diagnostic tests and engineering studies are required for qualification of ASME QME-1 2007. Among these studies, the research on the measurement of friction coefficient and packing stress is important. The irregular change of packing stress along the stroke distance occurs because of the abnormal phenomenon, which must be found and studied with quantitative methods. Packing stress should be analyzed conservatively through experimentation and analysis. In this study, various formulas were applied to measure and calculate coefficient of friction and packing stress. This study can be used in relation to qualification and supervision of packing materials. And the calculation using static diagnosis test can be used to find the packing frictional force in dynamic diagnosis test with flow pressure in a pipe. This study has made it possible to reliably consider packing frictional force generated in a valve body. And so, it is believed that more margin can be secured when evaluating the capacity of valve actuator by applying the accurate frictional force generated in the valve assembly.

• 제어로봇시스템학회:학술대회논문집
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• 2005.06a
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• pp.2198-2202
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• 2005

In this paper we have presented a condition monitoring method of check valve using neural network. The acoustic emission sensor was used to acquire the condition signals of check valve in direct vessel injection (DVI) test loop. The acquired sensor signal pass through a signal conditioning which are consisted of steps; rejection of background noise, amplification, analogue to digital conversion, extract of feature points. The extracted feature points which represent the condition of check valve was utilized input values of fault diagnosis algorithms using pre-learned neural network. The fault diagnosis algorithm proceeds fault detection, fault isolation and fault identification within limited ranges. The developed algorithm enables timely diagnosis of failure of check valve’s degradation and service aging so that maintenance and replacement could be preformed prior to loss of the safety function. The overall process has been experimented and the results are given to show its effectiveness.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.31 no.2 s.257
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• pp.151-158
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• 2007

The mechanism of power transmission from motor torque to stem thrust and the operation characteristic of each stroke position are analyzed using the diagnostic signal, and effects of differential pressure on the performance of motor operated flexible wedge gate valve are investigated. Test facility consists of 76 mm motor operated valve(flexible wedge type), pump and pipe system. Static and dynamic test are performed separately, and two differential pressure conditions are applied in the dynamic test. To evaluate the performance of valve, test signals for the torque, thrust, current, voltage and stroke length are acquired by using UDS which is diagnosis device for motor operated valve, and each diagnostic signal is analyzed and compared. The characteristic of valve performance factors such as stem factor, rate of loading, valve factor, are evaluated, and these factors are found to be severely influenced by the fluid differential pressure.

• Proceedings of the KSME Conference
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• 2007.05b
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• pp.3383-3388
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• 2007

To compare the sensor performance of AE leak diagnosis system which can measure valve leak conditions, AE activities such as RMS voltage level, AE signal trend, leak rate degree according to AE database, FFT spectrum were measured on valve of the simulated test system for power plant. AE activities were recorded and analyzed from various operating conditions including different temperature, pressure difference, valve size and fluid using both piezoelectric acoustic emission sensor and Pb-Free acoustic emission sensor. The results of this study are utilized to select the type of sensors, the frequency band for filtering and thereby to improve the signal-to-noise ratio for diagnosis or monitoring of valves in operation. As the final result of application study above, portable type leak diagnosis system by AE was developed. The outcome of the study can be definitely applied as a means of the diagnosis or monitoring system for energy saving and prevention of accident for power plant valve.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.9
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• pp.975-980
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• 2007

Air-operated valve is one of principal valves that are used to control fluid flow in nuclear power plants. A periodic diagnosis for the safety of power plants is necessary. But there are many difficulties such as economic loss caused by income of high cost devices and a matter hard to deal with users. In this study, we developed the diagnostic system that users of power plants are easy to handle. The diagnostic system is composed of database module, diagnosis test module and analysis module.

• Nuclear Engineering and Technology
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• v.55 no.8
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• pp.2905-2918
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• 2023

The valve assembly used in nuclear power plants is important safety-related equipment. In the new standard, the physical attributes are measured using a valve diagnosis test, which is used in the expansion to other non-tested valves using a quantitative test-basis methodology. With a motor-operated actuator, the state of stem's lubrication is related to physical attributes such as the stem factor and the friction coefficient. This study analyzed the numerical transient of fluid and solid lubrication with a squeeze film effect due to the loading rate on the stem and the stem nut using the experimental data. The differential equation that governs the motion mechanism of the stem and stem nut is established and analyzed. The flow rate, the fluid and the solid contact forces are calculated with the friction coefficient. Finally, we found that a change in the friction coefficient results from a change of the shear force in the solid contact mode during the interchange process between the solid contact mode and the fluid contact mode. The qualitative understanding of the squeeze film effect is expanded quantitatively for forces, thread surface distance, velocity, and acceleration, with consideration of the metal solid contact and fluid contact.

• Transactions of The Korea Fluid Power Systems Society
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• v.8 no.3
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• pp.1-7
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• 2011

As the technologies of electronic device have advanced these days, most of mechanical systems are designed with electronic control unit to take advantage of control parameter adaption to operating conditions and firmware flexibilities as well. On-board diagnosis, which detects the system malfunction and identifies potential source of error with its own diagnostic criteria, and fail-safe that can switch the mode of operation in view of recognized error characteristics enables easy maintenance and troubleshooting as well as system protection. This paper dealt with the development of diagnosis and fail-safe function for proportional flow control valve. All type of errors related to valve control system components are investigated and assigned to a specific hexadecimal codes. Cumulative error detection algorithm is applied in order for the sensitivity and reliability to be appropriate. Embedded simulator which runs simultaneously with system program provides the virtual error simulation environment for expeditious development of error detection algorithm. The diagnosis function was verified both with solenoid valve and embedded simulator test and it will enhance the valve control system monitoring function.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.430-433
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• 2003

Air-operated valve is one of principal valves that are using to control fluid flow. A period diagnosis for safety of power plants is necessary. But there are many difficulties such as economic loss caused by intone of high cost devices and a matter hard to deal with users. In this study we developed the diagnosis system that usersofpower plants are easy to handle. The diagnosis system is composed of database module, reliability analysis module, design safety nodule and diagnosis test and evaluation module.

• 유체기계공업학회:학술대회논문집
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• 2003.12a
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• pp.562-567
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• 2003

This paper presents the method of Rate of Loading(ROL) improvement for the Motor Operated Gate Valve operating in high differential pressure condition. The character of ROL and Stem Factor is analyzed. Static test and dynamic test were performed and acquired the diagnosis signal for the valve closing stroke. The result of this study is the modification of stem factor is very important factor for the ROL improvement. In order to obtain the same value of dynamic test thread friction coefficient stem and stem nut should be combined appropriately.

• Journal of Institute of Control, Robotics and Systems
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• v.11 no.8
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• pp.662-668
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• 2005

This paper presents a realization of check valve condition monitoring system based on fault diagnosis algorithm and Fieldbus communication. We first acquired AE(acoustic emission) sensor data at the check valve test loop, extract fault features through the teamed neural network, and send the processed data to a remote site. The overall system has been implemented and experimented results are given to show its effectiveness.