• 제목/요약/키워드: Vacuum sintering

검색결과 206건 처리시간 0.024초

Improvments in Cost Reduction for Vacuum Sintering and Vacuum and Overpressure Sintering for Tungsten Carbides

  • Ermel, Dieter
    • 한국분말재료학회지
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    • 제5권4호
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    • pp.293-298
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    • 1998
  • In all larger hardmetal workshops furnaces for dewaxing, vacuum sintering or vacuum and overpressure sintering are today's standard. The furnace technology is well established. Equipment specifications such as operating overpressure, determine sintering cost, product quality, safety and reliability of the furnace and ultimately influence the competitiveness of the hard metal procucer in the global market. Essential furnace requirements are an efficient utilization of the furnace, an environmental friendly dewaxing system, high temperature uniformity, metallurgical treatment with process gases, as well as reduced cooling time by means of rapid cooling. Examples of reduced sintering costs are described achieved using a new design of vacuum sintering furnace with an improved rapid cooling device, cooling times are reduced by up to 45%. Additionally, a cost comparison of two different designs of vacuum overpressure sintering furnaces are included.

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M2 분말의 진공소결에 관한연구 (A Study on Vacuum Sintering of M2 HSS Powder)

  • 최영택
    • 한국기계연구소 소보
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    • 통권20호
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    • pp.89-104
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    • 1990
  • This study was carried out to obtain the most optimum conition in vacuum sintering of M2 HSS powder, by analysis of sintering characteristics and fracture strength in several conditions. The conclusion deduced from this study are as follows; -Boron was more effective element than graphite; at this time, the optimum amount of addition was 0.05 wt% -The optimum condition of sintering temperature and time were 1190- $1200^{\circ}C$ and 1-1.25hr, respectively -Fracture strength of vacuum sintered and heat-treated specimen in the most optimum condition was 2-2.5KN/ $mm^2$

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Effects of the Sintering Atmosphere and Ni Content on the Liquid-phase Sintering of $TiB_2$-Ni

  • Suk-Joong L. Kang;Baung, Jin-Chul;Park, Yeon-Gyu;Kang, Eul-Son;Baek, Yong-Kee;Jung, Sug-Woo
    • 한국세라믹학회지
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    • 제38권3호
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    • pp.207-211
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    • 2001
  • The effects of the sintering atmosphere and Ni content on t도 densification of TiB$_2$-Ni have been investigated. TiB$_2$powder compacts containing 10, 20, and 30 wt% Ni were liquid-phase sintered at 1500-1$700^{\circ}C$ in vacuum or in flowing Ar. The densification was enhanced as Ni content increased. For a given Ni content, the densification was faster in compacts in compacts with larger grain size. These densification behaviors agree well with the prediction of the recently developed pore-filling theory. For samples containing high Ni contents, 80TiB$_2$-20Ni and 70TiB$_2$-30Ni, the densification was faster in vacuum than in Ar. In particular, 70TiB$_2$-30Ni was fully densified at 1$700^{\circ}C$ for 60min in vacuum. The suppressed densification in Ar was due to the entrapped Ar in the isolated pores. On the other hand, for 90TiB$_2$-10Ni, the Ar-sintering resulted in higher densification than did the vacuum-sintering. This result was attributed to the suppression of Ni volatilization by the Ar in the furnace and a retarded isolation of pores due to the limited amount of liquid in the sample. Therefore, vacuum sintering is recommended for the preparation of TiB$_2$-Ni with a high Ni content while Ar sintering is recommended for the preparation of TiB$_2$-Ni with a low Ni content.

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진공 소결 방식을 이용한 통기성 금형 소재 개발 (Development of Porous Metal Mold Material using Vacuum Sintering Method)

  • 김동원;조규일;김현근;강자연;이원혁;황금철
    • 한국표면공학회지
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    • 제41권5호
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    • pp.245-253
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    • 2008
  • The porous metal material is used for injection metal mold with a great deal of gas production because it makes plenty of gas exhausted through pores formed in the metal mold. A canning HIP method was conventionally used for manufacturing of porous metals, but because of difficulty of process control and high cost of production its application was limited. In this experiment, porous metal mold material was produced by an enhanced vacuum sintering method with simply controlled and economical process and porosities/mechanical properties with variation of sintering temperature and duration time during vacuum sintering were studied. As a result, quality goods were obtained at optimized conditions as follows: sintering temperature of $1230^{\circ}C$, duration time of 2 hr and showed superior properties in wear loss and thermal conductivity and the same properties in hardness, TRS (Transverse Rupture Strength), and thermal expansion coefficient in comparison with those under canning HIP.

진공 소결공정에 의한 고밀도 바인더리스 및 극저바인더 초경합금의 제조 (Consolidation of Binderless and Low-Binder WC hardmetal by Vacuum Sintering)

  • 민병준;박용호;이길근;하국현
    • 한국분말재료학회지
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    • 제14권5호
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    • pp.315-319
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    • 2007
  • Pure WC or WC with low Co concentration less than 0.5 wt.% is studied to fabricate high density WC/Co cemented carbide using vacuum sintering and post HIP process. Considering the high melting point of WC, it is difficult to consolidate it without the use of Co as binder. In this study, the effect of lower Co addition on the microstructure and mechanical properties evolution of WC/CO was investigated. By HIP process after vacuum sintering, hardness and density was sharply increased. The hardness values was $2,800kgf/mm^2$ using binderless WC.

다공성 티타늄 임플란트 제조를 위한 분말 소결 (Powder Sintering for Fabrication of Porous Ti Implants)

  • 김영훈;이선경
    • 대한치과기공학회지
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    • 제32권4호
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    • pp.337-340
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    • 2010
  • Purpose: This study was performed to compare sintering conditions for fabrication of porous Ti implant. Methods: The porous Ti implant samples were fabricated by sintering of spherical Ti powders in vacuum and atmosphere conditions. Surface morphology, composition and phase were analyzed by FE-SEM, EDX and XRD. Results: Sintered Ti implant in the vacuum consisted of particles connected in three dimensions by clear necking without excessive oxide layers. However, sintered Ti implant in atmosphere was formed excessive oxide layers with non-stoichiometric compounds. Conclusion: The porous Ti implant can be sintered in vacuum condition preferably.

$Ti(C, N)-Cr_3C_2$, 소결체의 오결분위기에 따른 물성과 $Cr_3C_2$ 상변화 (Change Of the Properties and the $Cr_3C_2$ Phase by Sintering Atmospere on $Ti(C, N)-Cr_3C_2$ Ceramics)

  • 김무경;이재의
    • 한국결정학회지
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    • 제3권1호
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    • pp.44-52
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    • 1992
  • Ti(C, N)-Cr3C2계 ceramics 의 소결에 있어 서, 소결 분위기가 소결체의 물성에 미치는 영 향과 Cr3c2월 상변화 현상을 검토하였다. Ti(C, N)-Crsc2 혼합분말을 진공 및 질소 분위기에서 소결할 경우 치밀한 소결체를 얻을 수 있었으나, 아르곤 분위기에서는 치밀한 소결체를 얻을 수 없었다. 이들 소결체의 X-선 회절 분석결과, 진공 분위기에서는 Cr3c2가 CrIC3로 변화하 였으며 질소 및 아르곤 분위기에서는 상변화가 거의 없었다 이는 진공소결시 Ti(C, N)에서 탈질 현상이 일어나고 이에 따라 Cr3c2중의 C의 이동에 의해 CrTCE 상으로 변하며, 따라서 활발 한 Ti 및 Cr의 이동으로 인해 치밀한 소결이 이루어지는 것으로 해석되며 반면 질소분위기에서는,가질 현상이 일어나고 이에 따라 유리탄 소의 생성, 이 유리탄소에 의한 입계 내의 산소 의 제거 및 입계 사이의 유리탄소의 잔존 등의 소결기구에 의해 치밀화가 이루어 지는 것으로 해석된다.

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Photo-sintering of Silaver Nanoparticles using UV-LED

  • Lee, Jaehyeong;Kim, Minha;Kim, Donguk
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2015년도 제49회 하계 정기학술대회 초록집
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    • pp.88.1-88.1
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    • 2015
  • In recent printed electronics technology, Photo-Sintering, a technique for sintering materials using a light source, has attracted attention as an alternative to time-consuming high-temperature thermal processes. The key principle of this technique is the selective heating of a strongly absorbent thin film, while preventing the heating of the transparent substrate by the light source. Many recent studies have used a flash lamp as the light source, and investigated the material-dependent effect of the width or intensity of the pulsed light. However, the flash lamp for sintering is not suitable for industry yet, because of needing too high power to sinter for a large scale. In energy-saving and large-scale sintering, LED technologies would be very useful in the near future. In this work, we investigated a sintering process for silver nanoparticles using UV-LED array. Silver nanoparticles in ink were inkjet-printed on a $1{\times}1cm$ area of a PET film and photo-sintered by 365 nm UV-LED module. A sheet resistance value as low as $72.6m{\Omega}/sq$ (2.3 - 4.5 times that of bulk silver) was obtained from the UV-LED sintering at 300 mW/cm2 for 50 min.

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슬립 캐스팅을 이용한 통기성 세라믹형의 쾌속 제작 (Rapid Tooling of Porous Ceramic Mold Using Slip Casting)

  • 정성일;정두수;임용관;정해도;조규갑
    • 한국정밀공학회지
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    • 제16권5호통권98호
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    • pp.98-103
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    • 1999
  • The application field of porous mold is more and more expended. A mixture of alumina and cast iron is used for making porous mold using slip and vacuum casting method in this study. Slip casting is a process that slurry is poured into silicon rubber mold, dried in vacuum oven, debinded and sintered in furnace, In this procedure, slurry is composed of powder, binder, dispersion agent, and water. Vacuum casting is a technique for removing air bubbles existed in the slurry under vacuum condition. Since ceramics has a tendency of over-shrinkage after sintering, cast iron is used to compensate dimensional change. The results shows that sintering temperature has a great effect on characteristics of alumina-cast iron composite sintered parts. Finally ceramic-metal composite sintered mold can be used for aluminum alloy casting of shoe mold using this process.

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