• 제목/요약/키워드: Vacuum extrusion

검색결과 27건 처리시간 0.026초

진공 압출성형 및 래밍성형 공정에 의한 탄화규소 캔들 필터 제조 및 특성 (II) (Fabrication and Properties of SiC Candle Filter by Vacuum Extrusion and Ramming Process (II))

  • 한인섭;서두원;김세영;홍기석;우상국;김영욱
    • 한국세라믹학회지
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    • 제47권6호
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    • pp.515-523
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    • 2010
  • Porous SiC candle filter preforms were fabricated by extrusion and ramming process. To fabricate SiC candle filter preform, commercially available F180 mesh ($85\;{\mu}m$) $\alpha$-SiC powder and $44\;{\mu}m$ mullite, $CaCO_3$ powder were used as the starting materials. The candle type preforms were fabricated by vacuum extrusion and ramming process, and sintered at $1400^{\circ}C$ 2 h in air atmosphere. Corrosion test of the sintered candle filter specimens as forming method was performed at $600^{\circ}C$ for 2,400 h in simulated IGCC syngas atmosphere. The effect of forming method on mechanical properties, pore distribution, microstructure and crystalline phase was investigated.

진공 압출성형 및 래밍성형 공정에 의한 탄화규소 캔들 필터 제조 및 특성 (Fabrication and Properties of the SiC Candle Filter by Vacuum Extrusion and Ramming Process)

  • 신명관;한인섭;서두원;김세영;우상국;이승원;김영욱
    • 한국세라믹학회지
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    • 제46권6호
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    • pp.662-667
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    • 2009
  • Porous SiC candle filter preforms were fabricated by extrusion and ramming process. To fabricate SiC candle filter preform, commercially available 85 ${\mu}m\;{\alpha}-$-SiC powder and 44 ${\mu}m$ mullite, CaC$O_3$ powder were used as the starting materials. The candle type preforms were fabricated by vacuum extrusion and ramming process, and sintered at $1400{^{\circ}C}$ 2 h in air atmosphere. The effect of forming method on porosity, density, strength (flexural and compressive strength) and microstructure was investigated. Also, corrosion test of the sintered candle filter specimens as forming method was performed at $600{^{\circ}C}$ in IGCC syngas atmosphere. The sintered SiC filter which was formed by ramming process has more higher density and exhibit higher strength than extruded filter. Its maximum density and 3-point bending strength were 2.00 g/$cm^3$ and 45 MPa, respectively.

In-situ Vacuum Hot Press 공정을 이용한 SiCp/Al 복합재료의 제조 (Fabrication of SiCp/Al Alloy Composites by In-situ Vacuum Hot Press Process)

  • 최세원;홍성길;김영만;장시영;강창석
    • 한국재료학회지
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    • 제11권7호
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    • pp.590-598
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    • 2001
  • 본 연구에서는 특별하게 고안된 In-situ VHP 제조 공정을 이용하여 상온에서 $500^{\circ}C$까지의 진공 열간 압축과 canning 작업 없이 $520^{\circ}C$에서 연속 압출옳 하여 Sicp/pure Al과 SiCp/2024Al MMCs를 제조하였다. 복합재료의 인장강도와 미세구조에 영향을 주는 SiC 입자크기, 체적률, 압출비에 대해서 조사하였다. 압출비 10:1의 경우에는 SiCp/pure Al과 SiCp/2024Al 복합재료 둘 다 건전한 외형과 SiCp의 일정한 분산을 가지면서 SiCp의 균열이 없는 좋은 미세 구조를 가지고 있었다. 그러나 압출비 16:1의 경우에는 체적률이 증가할수록 파괴된 SiC 입자의 수가 증가하였으며 2024Al 기지내의 복합재료와 순수한 Al 기지재 복합재료를 서로 비교하였다. 동일한 체적률과 압출비의 경우에는 SiCp의 크기가 작은 복합재료가 SiCp가 큰 복합재료보다 인장강도가 더 높았다.

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IMPROVEMENT OF FLEXURAL STRENGTH OF BIODEGRADABLE POLYMERIC INTERNAL FIXATION DEVICE BY SOLID STATE EXTRUSION

  • Lim, Soo-Ho;Lim, Jung-Yul;Kim, Soo-Hyun
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 The Korea-Japan Plastics Processing Joint Seminar
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    • pp.23-26
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    • 2003
  • Solid-state extrusion technique was employed for the improvement of mechanical properties of polylactic acid (PLLA) widely used as biodegradable internal fixation devices currently. Cylindrical billets were machined out from the vacuum compression-molded PLLA to have various diameters, and solid-state extrusion of the billets was performed at various drawing rates and at the extrusion temperature of $130^{\circ}C$. Throughout the whole processes the decrease in molecular weight was significantly suppressed to be about $10\%$. Flexural modulus and strength of PLLA increased up to 8.3 GPa and 221 MPa, respectively. Studies on the orientation and crystallinity of extruded PLLA could reveal the effects of billet morphology, draw ratio, and drawing rate on the flexural strengths of PLLA.

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진공가스분무한 AZ31+1%MM합금 분말 압출재의 기계적 성질 (Mechanical Properties of Extruded Bars of Gas Atomized AZ31+1wt%MM Alloy Powders)

  • 김연욱;도달현
    • 한국주조공학회지
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    • 제20권2호
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    • pp.110-115
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    • 2000
  • In this study, the powders of Mg-3wt%Al-1wt%Zn-1wt%MM alloy were produced under vacuum condition by the inert gas atomization and the rapidly solidified powders were consolidated by the vacuum hot extrusion. Then the structural change of powders during extrusion was investigated. The effects of misch metal addition to AZ31 on mechanical properties of extruded bars were also examined. During extrusion of the rapidly solidified powders, their dendrite structure was broken into fragments and remained as grains of 2 ${\mu}m$ size in extruded bar. The Mg-Al-Ce intermetallic compounds formed in the interdendritic regions of powders were broken finely, too. The yield stress, tensile strength and ductility obtained in as-extruded Mg-3wt%Al-1wt%Zn-1wt%MM alloy were ${\sigma}_{0.2}=325$ MPa, ${\sigma}_{T.S.}=417$ MPa and ${\varepsilon}=16.8%$. All of these improvements on mechanical properties result from the refined micostructure and second-phase dispersions.

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산업부문 B2B 시범사업 소개 - 금형업종 -

  • 류병우
    • 한국전자거래학회:학술대회논문집
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    • 한국전자거래학회 2001년도 International Conference CALS/EC KOREA
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    • pp.105-109
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    • 2001
  • 성형의 종류 ◈금속 성형 ㆍ 스탬핑(Stamping) ㆍ 정밀 블랭킹(Fine Blanking) ㆍ 딥 드로잉(Deep Drawing) ㆍ 다이캐스팅(Die Casting) ㆍ 인베스트먼트 주조(Investment Casting) ㆍ 분말 야금(Power Metallurgy) ㆍ 인발(Wire Drawing) ㆍ 압출(Extrusion) ㆍ 단조(Forging) ㆍ ㆍ코이닝(Coining) ㆍ... ◈비금속 성형 ㆍ 사출(Injection) ㆍ 압축(Compression) ㆍ 블로우 성형(Blow Molding) ㆍ 진공 성형(Vacuum Molding) ㆍ 발포 성형(Foam Molding) ㆍ 피복(Encapsulation) ㆍ 회전식(Rotational) ㆍ 주조(Casting) ㆍ 적층(Laminating) ㆍ 압출(Extrusion) ㆍ...(중략)

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3-Dimensional Thermoforming Computer Simulation Considering Orthotropic Property of Film

  • Son, Hyun-Myung;Yoon, Seok-Ho;Lee, Ki-Ho;Lyu, Min-Young
    • Elastomers and Composites
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    • 제57권3호
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    • pp.114-120
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    • 2022
  • The tensile properties of the extruded PC film were measured in the extrusion direction and perpendicular to the extrusion direction. The measured properties were the elastic modulus and Poisson's ratio at the glass transition temperature of PC. The measured orthotropic properties of the film were used for the computer simulation of vacuum forming. In this simulation, three mold shapes were tested: dome, trapezoid, and cubic, and the vacuum was applied between the mold surface and the heated film. The stress, strain, thickness, and stretch ratio distributions of the film in different mold shapes were observed and compared. The thermoforming simulation method used in this study and the obtained results, considering the determined orthotropic properties, can be applied to the thermoforming of various three-dimensional shapes.

압출성형 옥수수 전분 매트릭스 내부의 비타민 C 함량에 미치는 압출성형 공정변수와 포장방법의 영향 (Effect of Process Variables and Packaging on Vitamin C Content of Extruded Cornstarch Matrix)

  • 한재윤;김미환;박종환;김석중;박희용;;류기형
    • 한국식품저장유통학회지
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    • 제14권5호
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    • pp.451-456
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    • 2007
  • 압출성형 공정변수(배럴온도, 수분함량) 및 포장방법과 저장기간에 따른 압출성형 매트릭스 내부 비타민 C 함량변화와 손실속도상수를 분석하였다. 압출성형 매트릭스는 배럴온도(80, 90, 100 및 $110^{\circ}C$)와 수분함량(25, 30%)을 각각 조절하여 제조하였다. 비타민 C 함량은 배럴온도가 $80^{\circ}C$에서 $110^{\circ}C$로 증가할수록 감소하였고 수분함량이 25%에서 30%로 증가할수록 감소하였다. ON 필름진공포장과 LDPE 플라스틱필름포장 모두 배럴온도와 수분함량이 증가할수록 비타민 C는 감소하였고 LDPE 플라스틱필름포장 보다는 ON 필름진공포장의 비타민 C 함량이 높았다. 저장기간이 5주차로 증가함에 따라 비타민 C 함량은 감소하였다. 압출성형 원료가 압출성형 매트릭스보다 비타민 C함량의 차이가 더 큰 것을 볼 수 있었으며 압출성형 매트릭스가 파괴율도 낮았다. ON 필름진공포장과 LDPE 플라스틱필름포장 모두 온도가 증가할수록 손실속도상수는 증가하는 경향을 나타내었고 LDPE 플라스틱필름포장보다 ON 필름진공포장이 손실속도상수가 2배 이상 낮게 나타났으며 온도가 $100^{\circ}C$로 증가할수록 손실속도상수는 2배 이상 증가하는 것으로 나타났다. 온도가 높을수록 수분함량이 많을수록 비타민 C 함량이 감소하는 것은 균일한 기공의 분포와 셀 벽의 두께 감소에 의한 표면적의 증가 때문에 매트릭스 내부의 비타민 C의 손실속도가 증가한 것으로 판단되었다.

Development of the aluminum extrusion type ultra-high vacuum chamber

  • 홍만수;하태균;권혁채;한홍식;박종도
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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    • pp.118.1-118.1
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    • 2016
  • 포항가속기연구소 PLS-II 저장링에 설치 운용을 위한 타원편광 언듈레이터(EPU114)용 초고진공 진공 챔버는 전체를 기계가공 후 용접하여 제작하는 기존의 방식을 바꾸어 알루미늄 압출 공법을 적용한 진공 챔버의 개발과 본제품 제작을 완료하였다. 압출 공법을 이용한 초고진공용 진공 챔버 제작은 기계가공 및 용접비용의 절감과 동일 형상의 진공 챔버를 상대적으로 쉽게 대량 생산을 할 수 있는 장점이 있다. 알루미늄 압출형 초고진공 진공 챔버의 기계, 진공 특성을 달성하기 위하여 정밀금형 제작기술, 특수압출기술, 표면처리기술 등이 필수적이다. 본 발표에서는 초고진공 진공 챔버 개발을 위하여 적용된 압출 공법의 소개와 함께 압출 공법이 적용된 타원편광 언듈레이터(EPU114)진공 챔버의 제작, 초고진공 진공달성, 설치 등의 과정을 내용으로 한다.

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Advancement in Powder Metallurgy of Aluminum Alloys

  • Takeda, Yoshinobu
    • 한국분말재료학회지
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    • 제5권4호
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    • pp.340-344
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    • 1998
  • Along with the growth of conventional ferrous powder metallurgy (PM), PM of aluminum alloys has been intensively investigated in Japan. Although rapidly solidified aluminum alloy powder was first used in the USA,/sup 1)/ commercialization for consumer market was first realized in Japan./sup 2)/ In order to achieve the viable cost-performance including Near Net Shape (NNS) formability, we developed three processes, powder extrusion, powder forging and sintering. The new powder extrusion process does not use either capsulation or vacuum degassing. The new powder forging does not need lateral flow. The new sintering process does not use liquid phase. The performance achieved by the processes is outstanding mechanical or physical properties that has potential to substitute cast iron, steel, titanium Metal Matrix Composite (MMC) or Ingot Metallurgy (IM) aluminum alloys. Cooperation with customers, powder suppliers and research associations contributed to the advancement of PM aluminum alloys in Japan.

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