• Title/Summary/Keyword: Vacuum Test Facility

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Conceptual Design of KSLV-II 3rd Stage Engine Test Facility (한국형발사체 3단 엔진 연소시험설비 개념설계)

  • Kim, Seung-Han;Chung, Yong-Gap;Han, Yeoung-Min
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.484-488
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    • 2012
  • Korea Aerospace Research Institute (KARI) performed the conceptual design of rocket engine test facility for the development and qualification of the 3rd stage liquid rocket engine for KSLV-II. The 3rd stage rocket engine test facility, which are to be constructed at Naro Space Center, will supply propellants and high-pressure gases to engine for firing test at ground and altitude conditions. The altitude test condition is obtained using a supersonic diffuser operated by the self-ejecting jet from the liquid rocket engine.

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Development of Hard-wired Instrumentation and Control for the Neutral Beam Test Facility at KAERI

  • Jung Ki-Sok;Yoon Byung-Joo;Yoon Jae-Sung;Seo Min-Seok
    • Journal of Electrical Engineering and Technology
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    • v.1 no.3
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    • pp.359-365
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    • 2006
  • Since the start of the KSTAR (Korea Superconducting Tokamak Advanced Research) project, Instrumentation and Control (I&C) of the Neutral Beam Test Facility (NB-TF) has been striving to answer diverse requests arising from various facets during the project's development and construction phases. Hard-wired electrical circuits have been designed, tested, fabricated, and finally installed to the relevant parts of the system. In relation to the vacuum system I&C, controlling functions for the rotary pumps, a Roots pump, two turbomolecular pumps, and four cryosorption pumps have been constructed. I&C for the ion source operation are the temperature and flow rate signal monitoring, Langmuir probe signal measurements, gradient grid current measurements, and arc detector circuit. For the huge power system to be monitored or safely operated, many temperature measurement functions have also been implemented for the beam line components like the neutralizer, bending magnet, ion dump, and calorimeter. Nearly all of the control and probe signals between the NB test stand and the control room were made to be transmitted through the optical cables. Failures of coolant flow or beam line vacuum pressure were made to be safely blocked from influencing the system by an appropriate interlock circuit that will shut down the extraction voltage application to the system or prevent damages to the vacuum components. Preliminary estimation of the beam power through the calorimetric measurement shows that 87.9% of the total power of the 60kV/18A beam with 200 seconds duration is absorbed by the calorimeter surface. Most of these I&C results would be highly appropriate for the construction of the main NBI facility for the KSTAR national fusion research project.

Study on Liquid Rocket Engine High Altitude Simulation Test (액체로켓엔진 고공환경 모사시험 연구)

  • Kim, Seung-Han;Moon, Yoon-Wan;Seol, Woo-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.733-736
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    • 2010
  • Korea Aerospace Research Institute (KARI) performed the preliminary design of liquid rocket engine high-altitude simulation firing test facility for the development and qualification of LRE for the 2nd stage of KSLV-II. The engine high-altitude simulation firing test facility, which are to be constructed at Goheung Space Center, will provide liquid oxygen and kerosene to enable the high-altitude simulation firing test of 2nd stage engine at ground test facility. The high-altitude environment is obtained using a supersonic diffuser operated by the self-ejecting jet from the liquid rocket engine.

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Preliminary Design of a High Altitude Test Facility using a Secondary Throat Exhaust Diffuser and an Ejector (이차목 디퓨저와 이젝터를 사용한 고공환경모사장치 예비설계)

  • Kim, Joong-Il;Jeon, Jun-Su;Kim, Tae-Wan;Ko, Young-Sung;Kim, Sun-Jin;Kim, Yoo;Han, Yeoung-Min
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.475-478
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    • 2012
  • In this study, preliminary design of a high-altitude test facility (HATF) was performed to simulate the high-altitude environment using a rocket engine that liquid oxygen and kerosene were used as the propellant. Experimental facility consists of vacuum chamber, supersonic exhaust diffuser, heat exchanger, ejector and gas generator. The vacuum chamber was simulated and maintained high-altitude environmental pressure by supersonic exhaust diffuser. Combustion gas of the rocket engine was cooled by water at heat exchanger after that the mixed gas was emitted to the air by ejector. The ejector which was operated by the steam generator using 75% ethanol and liquid oxygen as propellants and water for steam maintains a vacuum condition.

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Study on the application of a realtime simulator to the development of a controller for a space thermal environment chamber (실시간 플랜트 시뮬레이터를 이용한 우주 열환경 챔버 제어기 개발에 관한 연구)

  • Jung, Mu-Jin;Shin, Young-Gy;Choi, Seok-Weon;Moon, Guee-Won;Seo, Hee-Jun;Lee, Sang-Hoon;Cho, Hyok-Jin
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.216-221
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    • 2003
  • A thermal vacuum chamber is mainly used to simulate thermal environments of a test satellite in satellite orbits in which daily temperature variations range from 80K to above 400K depending on solar radiation under the vacuum below $10^{-4}$ torr. The test facility is quite complex and consists of expensive parts. So any modification of control software is discouraged in fear of unexpected system failure. The purpose of this study is to develop a realtime dynamics model of the thermal vacuum chamber in view of controller design and simulate its electrical inputs and outputs for interface with a PLC (programmable logic controller). A PLC program that was used in the thermal vacuum chamber is applied to the realtime simulator. The realized simulator dynamics is found to be quite similar to that of the thermal vacuum chamber and serve to an appropriate plant to verify the control performance of a programmed PLC.

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Study of Knudsen Pump using Vacuum Chamber and It's Upgrade Plan to Thermal Vacuum Chamber (고고도 우주환경 모사용 진공챔버를 이용한 누센펌프의 연구와 열진공챔버로의 개선 방향)

  • Kim, Hye-Hwan;Huh, Hwan-Il
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.361-364
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    • 2009
  • Vacuum facility is required for high altitude space environment test to develop small thruster to be applied for micro-satellite. After selecting vacuum equipment and integrating the chamber to simulate 100-120km attitude with max, $10^{-5}\;torr$. We tested the performance of high vacuum chamber. We designed, fabricated the knudsen pump and analyzed pressure gradient efficiency of membrane according to Knudsen number under vacuum conditions. We described the upgrade plan to a thermal vacuum chamber.

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Performance Study on the Supersonic Diffuser Contraction Ratio of High-Altitude Test Facility for Hypersonic Propulsion (극초음속 추진기관 고공환경 시험장치의 이차목 디퓨저 수축비에 따른 성능연구)

  • Lee, Seongmin;Shin, Donghae;Shin, Mingyu;Ko, Youngsung;Kim, Sunjin;Lee, Jungmin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.1026-1030
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    • 2017
  • In this study, we propose an supersonic diffuser that is one of test facilities for hypersonic propulsion engine, and conduct numerical analyses and cold flow test using each diffuser as the corresponding variable. Specifically, inner flow characteristics are computed based on mach number and pressure by the numerical analyses. Also, we test through cold flow test the pressure in the vacuum chamber and the inner pressure that is formed by the wall pressure. Finally, we compare the results from cold flow test and the numerical analyses, and report a preliminary result that might be useful to construct a better test facility of hypersonic propulsion engine in the future.

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Concept Design of Vibration Isolation System for Development of Optical Payload of Satellite (위성광학탑재체 개발을 위한 나노급 방진장치 개념 설계)

  • Lee, Sang-Hoon;Cho, Hyok-Jin;Seo, Hee-Jun;Kim, Young-Key;Moon, Guee-Won;Moon, Sang-Moo;Kim, Hong-Bea
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.949-952
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    • 2005
  • According to the national space program in Korea, is satellites will be launch into space up to 2015. Especially, KARI is going to develope of its own a high resolution camera of less than 1m to be mounted on next Multipurpose Satellite. When performing testing of large spacecraft or hardware that will be launched into orbit, it is necessary to conduct a testing with space-simulated environment. To achieve this requirement, thermal vacuum chamber is generally used. KARI has been developed a very Large Thermal Vacuum Chamber(LTVC) from 2003 to accomodate future space program, such as KOMPSAT, COMS, and Launch vehicles. This new facility will be used to qualify the first self developed High Resolution Camera, which will be loaded on KOMPSAT-3. To perform an optical test for space camera, it is necessary to provide vibration free environment. Thus the vibration responses on the optical table due to external vibration should be minimized by using a special isolation system. In this paper, we propose the concept design of vibration isolation system for the development of the high resolution camera.

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A Study of High-speed Vacuum Balancing for 38M6 Recycle Compressor (38M6 리사이클 Compressor의 고속진동 밸런싱 사례연구)

  • 이동환;김병옥;이안성
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.657-662
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    • 2004
  • This paper presented is a case study of a real compressor rotor of a refinery plant for high speed balancing of flexible rotor. The rotor was tested in the expert high-speed balancing facility established by KIMM at early 2004. The capability of the facility can reach 40000rpm in rotation speed and 8 ton in rotor weight for high-speed balancing. The facility performs multi-plane at-speed balancing using influence coefficient from the vibration data measured at two pedestals. The test rotor had exceeded permissible criteria of vibration at initial run. But by processing a low-speed balancing at 1000 rpm and six trial run trying to calculate influence coefficient of rotor to the range of operating speed, the final result of high-speed balancing revealed a remarkable reduce of vibration at pedestal of the rotor.

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Experimental Study of High-Altitude Simulation using Small-Scale Supersonic Diffuser (소형 초음속 디퓨저를 이용한 고고도환경 모사에 대한 시험적 연구)

  • Lee Ji-Hyung;Oh Jong-Yun;Byun Jong-Ryul
    • Journal of the Korea Institute of Military Science and Technology
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    • v.7 no.4 s.19
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    • pp.138-145
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    • 2004
  • Experimental study was conducted on cylindrical supersonic diffuser in order to investigate the effects of the ratios of diffuser area to nozzle throat area (Ad/At), diffuser area to nozzle exit area (Ad/Ae), nozzle exit area to its throat area (Ae/At), and diffuser length to its diameter (L/D), the free volume of vacuum chamber, and the relative distance between nozzle exit and diffuser inlet on the diffuser performance. The study showed that the minimum diffuser starting pressure (Po/Pa)st increased monotonically with increase in (Ad/At) as predicted by the normal shock and momentum theory models and the volume of vacuum chamber affected vacuum pressure level during diffuser operation at lower value of (Ad/Ae). The results of this investigation will be utilized in the design of real-scale high-altitude simulation test facility.