• Title/Summary/Keyword: Vacuum Glazing

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A Study on Optimization of Vacuum Glazing Encapsulating Process using Frit inside a Vacuum Chamber (진공챔버 내 프리트 이용 진공유리 봉지공정 최적화에 관한 연구)

  • Park, Sang Jun;Lee, Young Lim
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.2
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    • pp.567-572
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    • 2013
  • In houses that use heating and cooling system, most of heat loss occurs through the windows, so that low-E glass, double-layered glass, and vacuum glazing are used to minimize the heat loss. In this paper, an encapsulating process that is a final process in manufacturing the vacuum glazing has been studied, and bonding in a vacuum chamber rather than atmospheric bonding was considered. For the efficiency of the encapsulating process, frit-melting temperature and bonding time were optimized with heater temperature, and the glass preheating temperature was optimized to prevent glass breakage due to thermal stress. Thus the vacuum glass was successfully manufactured based on these results and heat transmission coefficient measured was about $5.7W/m^2K$ which indicates that the internal pressure of the vacuum glazing is $10^{-2}$ torr.

Development of hydrogen-oxygen mixed gas torch for joining of vacuum glazing (진공유리 접합을 위한 수소-산소 혼합가스 토치 개발)

  • Hwang, Soon-Ho;Lee, Young-Lim;Jeon, Euy-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.11
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    • pp.3074-3079
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    • 2009
  • Efficient energy use becomes necessary since energy consumption has dramatically been increasing due to continuous economic development and population growth. In particular, high efficient vacuum glazing needs to be introduced to buildings where enormous energy loss occurs through windows and has been rarely used yet due to its high price and performance. Therefore, in this study, torch for glass welding was developed with CFD(Computational Fluid Dynamics) and experiments. Torch shape, nozzle diameter, nozzle arrangement etc. were mainly optimized and hydrogen-oxygen mixed gas fuels the torch. Finally, glass welding with the developed torch has been successful, showing that it can be used to develop economic vacuum glazing.

Optimization of Ingredients for Vacuum Glazing Pillar Using DOE (실험계획법을 이용한 진공유리 Pillar 재료의 혼합비율 최적화)

  • Kim, Jae-Kyung;Jeon, Euy-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.3
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    • pp.1002-1007
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    • 2012
  • The manufacturing method of the pillar is one of the main process where it is used in vacuum glazing and semi-conductor display field. Pillar can be arranged by screen printing method. However it may unable to spread all pattern of metal mask according to the ingredient of the mixture. In addition, spreaded mixture doesn't maintain the original shape according to the viscosity. In this research, the pillar tried to be arranged through the screen printing by using the inorganic compound of the alumina and silica base. This study suggested a method in which it can decrease the test frequency and design the composition of the vacuum glass pillar by using the mixture design.

The Arrangement Process Optimization of Vacuum Glazing Pillar using the Design of Experiments (실험계획법을 이용한 진공유리 Pillar의 배치공정 최적화)

  • Kim, Jae Kyung;Jeon, Euy Seik
    • Journal of the Semiconductor & Display Technology
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    • v.11 no.1
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    • pp.73-78
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    • 2012
  • In this study, the optimal process condition was induced about the pillar arrangement process of applying the screen printing method in the manufacture process of vacuum glazing panel. The high precision screen printing is technology which pushes out the paste and spreads it by using the squeegee on the stainless steel plate in which the pattern is formed. The screen printing method is much used in the flat panel display field including the LCD, PDP, FED, organic EL, and etc for forming the high precision micro-pattern. Also a number of studies of screen printing method have been conducted as the method for the cost down through the improvement of productivity. The screen printing method has many parameters. So we used Taguchi method in order to decrease test frequencies and optimize this parameters efficiently. In this study, experiments of pillar arrangement were performed by using Taguchi experimental design. We analyzed experimental results and obtained optimal conditions which are 4 m/s of squeegee speed, $40^{\circ}$ of squeegee angle and distance between metal mask and glass.

Analysis of Cross-Section Shape Slope of Pillar for Vacuum Glazing according to the Screen Printing Parameters (스크린 인쇄 공정 변수에 따른 진공유리용 필러의 단면형상 기울기 분석)

  • Kim, Jae Kyung;Jeon, Euy Sik
    • Journal of the Semiconductor & Display Technology
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    • v.11 no.4
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    • pp.43-48
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    • 2012
  • The screen printing method is much used in the flat panel display field including the LCD, PDP, FED, organic EL, and etc. for forming the high precision micro-pattern. Also A number of studies of screen printing method has been conducted as the method for the cost down through the improvement of productivity. Because of being the dot printing method of the cylindrical shape not being the line printing method like the existing PDP barrier rib and phosphor, the pillar arrays using the screen printing method is deposited in the hemispherical type not being cylindrical shape in the existing printing process conditions. In this paper, the parameters were set on the screen printing device in order to deposit the cross-sectional shape with the cone or trapezoid shape of the pillar in depositing the pillars used the screen printing device for vacuum glazing. The cross-sectional shape slope of the pillar according to the parameters was measured. And analysis the effect of the screen printing process conditions on the cross-sectional shape slope of pillars based upon the result of being measured. The processing conditions were drawn to minimize the cross-sectional shape slope of pillar.