• 제목/요약/키워드: Using Smart Factory

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Plan for Risk Reduction of Smart Factory Process through Accident Analysis and Status Survey (재해분석과 실태조사를 통한 스마트 팩토리 공정의 위험성 감소 방안)

  • Byeon, Junghwan
    • Journal of the Korean Society of Safety
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    • v.37 no.5
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    • pp.22-32
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    • 2022
  • The domestic smart factory is being built and spread rapidly, mainly by mid-sized companies and large enterprises according to the government's active introduction and support policy. But these factories only promote production system and efficiency, so harmfulness and risk factors are not considered. Therefore, to derive harmful risk factors in terms of industrial safety for 12,983 government-supported smart factory workplaces from 2014 to 2019, industrial accident status analysis compared workplaces with automation facilities and government-supported workplaces with automation facilities. Also, to reduce risks associated with domestic smart factory processes, twenty government-supported workplaces with automation facilities underwent analysis, evaluating risks through a status survey using the process evaluation table. In addition, the status survey considered region, size, industry, construction level, and accident rate; the difference in risk according to the structure of the process was confirmed. Based on the smart factory process evaluation results, statistical analysis confirmed that serial, parallel, and hybrid structures pose different risk levels and that the risks of mixed structures are greater. Finally, safety control system application was presented for risk assessment and reduction in the smart factory process, reflecting the results of disaster analysis and actual condition investigation.

Smart Factory's Environment Monitoring System using Bluetooth (블루투스를 이용한 스마트팩토리의 환경 모니터링 시스템)

  • Lee, Hwa-Yeong;Lee, Sung-Jin;Kim, Nam-Ho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2021.05a
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    • pp.224-226
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    • 2021
  • Recently, in order to increase the efficiency of the product production process, the automation of facilities and devices in the factory is in progress, and a smart factory is being built using ICT and IoT technologies. In order to organically solve many problems occurring in the smart factory, a system for monitoring the wireless communication function between facilities and devices and the manufacturing process environment of the smart factory is required. In this paper, we propose a monitoring system using a Bluetooth module, a temperature/humidity sensor and a fine dust sensor to remotely monitor the process environment of a smart factory. The proposed monitoring system collect Arduino sensor values wirelessly through Bluetooth communication.

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Smart Factory as a Set of Essential Technologies of 4th Industrial Revolution (4차 산업혁명 요소기술 집합체로써의 스마트팩토리)

  • Seo, Dayoon;Bae, Sung Min
    • Journal of Institute of Convergence Technology
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    • v.7 no.2
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    • pp.21-23
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    • 2017
  • Smart Factories could be regarded as a result of the integration of various key technologies of the fourth industrial revolutions. In smart factory, the IoT (Internet of things) is applied to capture the data generated by the production facility, store and analyze data generated in real time using Big Data technology. In addition, 3D printers are used to print expensive and complex parts, industrial robots supply materials and parts to the production site, store finished products in warehouses. In this paper, we introduced the definition of smart factory and change of job market. Also, we summarize several national policies to support enhancing transformation process of smart factory.

Design and implementation of IoT platform for collecting and managing the SmartFactory environment information

  • Kim, SungJin;Ra, SangYong;Kim, HwanSeog;Choi, JaeHong;Lee, JunDong
    • Journal of the Korea Society of Computer and Information
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    • v.24 no.6
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    • pp.109-115
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    • 2019
  • Smart Factory is a part of and a key point of the 4th industrial revolution. It performs optimization from the whole viewpoint, using comprehensive data of the post-process data by utilizing various sensors, controllers, and mobile devices beyond the existing factory automation level. In this paper, we design and implement an IoT platform that can detect the safety factors of the workers, the environmental factors of the factory, and real time monitoring at the control center, among the fields to implement smart factory. To accomplish this, we construct a monitoring device that provides sensor information control, server transmission of sensor information, and visualization of collected information. By using this system, it is possible to maintain the temperature and humidity for the optimum working environment in the factory. and also, By using the beacon, it is possible to measure the working time of the worker and trace the position.

Study on Minimum Security Requirement Using Risk Priority Number(SFRPN) for Secure Smart Factory (안전한 스마트공장 구축을 위한 위험우선순위(SFRPN) 기반 최소보안요구사항에 관한 연구)

  • Yi, Byung-gueon;Kim, Dong-won;Noh, Bong-nam
    • Journal of the Korea Institute of Information Security & Cryptology
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    • v.26 no.5
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    • pp.1323-1333
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    • 2016
  • According to spreading of smart devices and development of communication technology, the security issues come to the fore in the modern factory. Especially, the smart facpry should be considered the risk management plan how to identify and evaluate, control the risks. In this paper, we suggest the minimum security requirements applying SFRPN(Smart Factory Risk Priority Number) model to domestic smart factory on the basis of the results inspecting factories.

Analyzing Technological Trends of Smart Factory using Topic Modeling

  • Hussain, Adnan;Kim, Chulhyun;Battsengel, Ganchimeg;Jeon, Jeonghwan
    • Asian Journal of Innovation and Policy
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    • v.10 no.3
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    • pp.380-403
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    • 2021
  • Recently, smart factories have gained significant importance since the development of the fourth industrial revolution and the rise of global industrial competition. Therefore, the industries' survival to meet the global market trends requires accurate technological planning. Although, different works are available to investigate forecasting technologies and their influence on the smart factory. However, little significant work is available yet on the analysis of technological trends concerning the smart factory, which is the core focus herein. This work was performed to analyze the technological trends of the smart factory, followed by a detailed investigation of recent research hotspots/frontiers in the field. A well-known topic modeling technique, namely Latent Dirichlet Allocation (LDA), was employed for this study described above. The technological trends were further strengthened with the in-depth analysis of a smart factory-based case study. The findings produced the technological trends which possess significant potential in determining the technological strategies. Moreover, the results of this work may be helpful for researchers and enterprises in forecasting and planning future technological evolution.

Anomaly Detection of Facilities and Non-disruptive Operation of Smart Factory Using Kubernetes

  • Jung, Guik;Ha, Hyunsoo;Lee, Sangjun
    • Journal of Information Processing Systems
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    • v.17 no.6
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    • pp.1071-1082
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    • 2021
  • Since the smart factory has been recently recognized as an industrial core requirement, various mechanisms to ensure efficient and stable operation have attracted much attention. This attention is based on the fact that in a smart factory environment where operating processes, such as facility control, data collection, and decision making are automated, the disruption of processes due to problems such as facility anomalies causes considerable losses. Although many studies have considered methods to prevent such losses, few have investigated how to effectively apply the solutions. This study proposes a Kubernetes based system applied in a smart factory providing effective operation and facility management. To develop the system, we employed a useful and popular open source project, and adopted deep learning based anomaly detection model for multi-sensor anomaly detection. This can be easily modified without interruption by changing the container image for inference. Through experiments, we have verified that the proposed method can provide system stability through nondisruptive maintenance, monitoring and non-disruptive updates for anomaly detection models.

Factory Workers' Perception for Applying Smart Factory in Developing Country - Focusing on the survey results of the Indonesian garment manufacturing factory - (개발도상국 공장 근무자의 스마트팩토리 적용에 대한 인식 - 인도네시아 의류생산 공장 설문조사 결과를 중심으로 -)

  • Jung, Woo-Kyun;Lee, Jae-Won;Park, Yong-Chul;Ahn, Sung-Hoon
    • Journal of Appropriate Technology
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    • v.6 no.1
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    • pp.56-64
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    • 2020
  • Recently, major manufacturers are focusing their efforts on securing global competitiveness through smart factory, but developing countries have many difficulties in applying smart factory due to financial and technical conditions. This study is a preliminary study on the development of an ICT-based power monitoring system applicable to developing countries. The questionnaire surveyed and analyzed workers' perceptions of smart factory in a garment manufacturing factory in developing countries, Indonesia. Before and after the installation of the power monitoring system, the survey was conducted for 126 local managers and workers, and the correlation was analyzed using SPSS. As a result of analysis, factory workers in developing countries such as Indonesia are also positively aware of the necessity of introducing smart factory technology, and it is expected that the introduction of these technologies will affect job satisfaction and improve the factory environment. In addition, the result of the survey conducted after the installation of the power monitoring system increased the job satisfaction score by 5.5% compared to before the installation, and the scores on the perception of the necessity of the power monitoring system and the positive effect of the application of the system on the factory environment were increased 13% and 5.9%, respectively. It was also confirmed that managers rather than workers and female rather than male showed positive perception for the introduction of smart factory technology. The result of this study is expected to be an important reference in the direction of development of appropriate smart factory technology applicable to developing countries and the introduction of smart factory by manufacturers operating factories in developing countries.

Analysis of Field Conditions and Requirements for Deploying Smart Factory (스마트공장 구축을 위한 현장실태 및 요구사항 분석)

  • Lee, Hyunjeong;Kim, Yong Jin;Yim, Jeongil;Kim, Yong-Woon;Lee, Soo-Hyung
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.1
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    • pp.29-34
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    • 2017
  • The operating environments of factories and manufacturing units have changed dramatically due to globalization, population, and customization. The existing factories are converted into smart units using information and communications technology (ICT). These smart factories can produce, control, repair, and manage themselves. The manufacturing processes are efficiently optimized using the monitoring and analysis methods of ICT. In this experimental study, we carried out a survey on the system solution providers and consumer companies to determine the field conditions and requirements necessary for assembling a smart factory. Using the results of this survey, we effectively devised smart factory solutions and implemented them on the existing conditions in various factories.

A Study on Smart Factory Construction Method for Efficient Production Management in Sewing Industry

  • Kim, Jung-Cheol;Moon, Il-Young
    • Journal of information and communication convergence engineering
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    • v.18 no.1
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    • pp.61-68
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    • 2020
  • In the era of the fourth industrial revolution, many production plants are gradually evolving into smart factories that apply information and communication technology to manufacturing, distribution, production, and quality management. The conversion from conventional factories to smart factories has resulted in the automation of production sites using the internet and the internet of things (IoT) technology. Thus, labor-intensive production can easily collect necessary information. However, implementing a smart factory required a significant amount of time, effort, and money. In particular, labor-intensive production industries are not automated, and productivity is determined by human skill. A representative industry of such industries is sewing the industry. In the sewing industry, wherein productivity is determined by the operator's skills. This study suggests that production performance, inventory management and product delivery of the sewing industries can be managed efficiently with existing production method by using smart buttons incorporating IoT functions, without using automated machinery.