• Title/Summary/Keyword: Urethane-prepolymer

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Study on the Silicone Contact Lens Using AA and BMA (AA(Acrylic acid)와 BMA(Butyl methacrylate)를 이용한 실리콘 콘택트렌즈에 관한 연구)

  • Kim, Tae-Hun;Yae, Ki-Hun;Kweon, Young-Seok;Sung, A-Young
    • Journal of Korean Ophthalmic Optics Society
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    • v.11 no.3
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    • pp.259-265
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    • 2006
  • We polymerized material of AA(Acrylic acid) and BMA(butyl methacrylate) to make up for the weak points of hydrogel contact lens. The synthesis process of silicone synthesis is as follows. Acrylate-PDMS(Polydimethylsiloxane)-Urethane prepolymer was composed after Diisocynate reacted with HEMA(2-hydroxyethylmethacrylate) under the catalyst and it reacted again with bis(hydroxyalkyl) terminated poly(dimethylsiloxane) with high oxygen transmissibility characteristics. HEMA(2-hydroxyethylmethacrylate) was used to make prepolymer that can be polymerized and the urethane was used to improve elasticity and oxygen transmissibility, copolymerization was performed with conventional hydrogel contact lens materials to make silicone hydrogel contact lens with higher oxygen transmissibility. For manufacturing of contact lens, We added BMA(Butyl methacrylate) with better elasticity and flexibility, and AA(Acrylic acid) with higher moisturizing to used contact lens materials. AIBN (Azobis2-methylpropionitrile) as initiator and EGDMA(Ethylene Glycol Dimethacrylat) as crosslinking agent were used and the lens with higher oxygen transmissibility and better moisturizing were manufactured complying with basic contact lens properties, which have several combination trial of each monomer characteristics. Compounding SN which included SILICONE, HEMA, NVP and EGDMA etc was showed by swelling ratio of 9.38% and water content of 23.7%. SN was showed by swelling ratio of 9.38%, water content of 23.7% and a visible ray transmissibility of 89%. SB which added BMA in the SN was showed by swelling ratio of 12.50%, water content of 18.56% and a visible ray transmissibility of 88%. SAB which added both AA and BMA in the SN was showed by swelling ratio of 8.33%, water content of 12.93% and a visible ray transmissibility of 88%.

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Effect of Monomers in Vinyl Urethane Macromonomers on Dispersion Polymerization of Polystyrene

  • Lee, Kangseok;Shim, Sang Eun
    • Elastomers and Composites
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    • v.51 no.2
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    • pp.154-160
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    • 2016
  • The four different vinyl monomers in the reaction of isocyanate-terminated polyurethane prepolymer were used for the preparation of macromonomers and successfully employed in the dispersion polymerization of styrene. The chemical structures of vinyl monomer in macromonomers influenced on the polystyrene particle characteristics, such as the conversion, weight average molecular weights ($M_w$), polydispersity index (PDI), weight average diameter ($D_w$), and uniformity. The conversion of polystyrene increased with amounts of methyl group in vinyl monomer. Also the uniformity of polystyrene particles increased with amounts of methyl group in vinyl monomer.

A Study on Properties of the Urethane Prepolymer Synthesis with Polyether-diol and Aromatic Diisocyanate System (폴리에테르-디올과 방향족 디이소시아네이트계의 우레탄 프리폴리머 합성에 따른 특성연구)

  • Lee, Hyun-Joo;Kim, Kwang
    • Applied Chemistry for Engineering
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    • v.9 no.4
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    • pp.491-496
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    • 1998
  • The composition of isocyanates and polyols influence prepolymeric properties of adhesive and calking sealant based on polyurethanes (PU). One component moisture curing prepolymers, which reacted with surface humidity of substrate, were synthesized in several kinds of composition. Reactivity, structural change and properties of the prepolymers were studied as a preliminary step to manufacture PU based adhesive and sealant. To study the effects of mole ratio ([NCO]/[OH]), we used toluene diisocyanate (TDI), 4, 4'-diphenylmethane diisocyanate (MDI), and ether-polyols such as PTMG and PPG which have good resistance to hydrolysis and excellent low-temperature properties. The each prepolymers could be prepared in different molecular weight without any significant structural change. The mole ratio 1.78 of [NCO] to [OH] showed the fastest reactivity. It was confirmed that effect of polyols was larger than that of isocyanates on the prepolymer in reactivity. Several kinds of compounds were manufactured with each prepolymer, and tensile and properties were tested. And the optimum quantity of curing accelerator for the PU was 0.05~0.1%. In the tensile test, TDI based PU was superior to MDI based PU, and also PTMG based PU was superior PPG based PU.

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Preparation and Properties of UV-Curable Polyurethane Acrylates(I) -Effect of Molecular Weights of Polyol and Diol with Low Molecular Weight into Polymer Chain- (UV-경화 폴리우레탄 아크릴레이트의 제조와 특성(I) -폴리올의 분자량과 저분자량 디올의 도입의 영향-)

  • 최준영;이동진;김한도
    • Textile Coloration and Finishing
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    • v.11 no.4
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    • pp.1-7
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    • 1999
  • Urethane-acrylate propelymers for secondary coating of optical fiber and high - performance material were prepared from the 4,4'-diphenylmethane diisocyanate(MDI), poly(tetramethylene oxide)glycol(PTMG, Mw 650 or 1000), 1,6-hexanediol(HD), 2-hydroxyethyl acrylate(HEA), and dibutyltin dilaurate as a catalyst. UV-Curable polyurethane acrylates were formulated from the urethane-acrylate prepolymers, three types of reactive diluents(DTs) having mono-, di-, and trifunctional-phenoxyethyl acrylate(PEA), hexanediol diacrylate(HDDA), and trimethylolpropane triacrylate(TMPTA), and 1-hydtoxycyclohexyl phenyl ketone(Irgacure 184) as a photoinitiator. The UV-cured films of polyurethane acrylates were obtained by curing using a medium-pressure mercury lamp(U W/cm, $\lambda_{max}=365\;nm)$. In this work, the effects of molecular weights of polyol and diol with low molecular weight into polymer chain on mechanical and dynamic mechanical properties of UV-cured polyurethane acrylates were studied. The structure and properties of the films obtained from the UV photopolymerization of urethane-acrylate prepolymer were investigated by FT-IR spectroscopy, dynamic mechanical measurement, tensile testing, and X-ray diffractometry.

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UV-Curable Fluorinated Crosslinkable Polyurethane-Acrylates for Marine Antifouling Coatings

  • Park, Jin-Myung;Kim, Sung Yeol;An, Seung-Kook;Lee, Young-Hee;Kim, Han-Do
    • Clean Technology
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    • v.23 no.2
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    • pp.148-157
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    • 2017
  • To prepare UV-curable polyurethane-acrylate oligomer, NCO-terminated urethane prepolymers with trimethylolpropane, [TMP; 0 (0), 0.1 (0.021) and 0.2 (0.043) mole (mole fraction)] as crosslinkable tri-functional chain extender were end-capped with pentaerythritol triacrylate [PETA; 2.0 (0.400), 1.7 (0.354) and 1.4 (0.304) mole (mole fraction)] with one hydroxyl group/three vinyl functionalities. The stable as-formulated UV-curable polyurethane-acrylates [stable mixtures of PETA-capped oligomer/reactive acrylic monomer diluents without/with heptadecafluorodecyl methacrylate (PFA; 0, 6 and 9 wt%)] were formed up to 0.2 (0.043) mole (mole fraction) of TMP content in the prepolymer, while homogeneous-mixing failed at 0.3 (0.068) mole (mole fraction), in which the crosslink density in NCO-terminated urethane prepolymer was too high to enable the formation of stable mixture. This study examined the effect of TMP/PETA molar ratio and heptadecafluorodecyl methacrylate (PFA) content (wt%) on the properties of UV-cured polyurethane-acrylates as marine antifouling coating materials. The properties of UV-cured polyurethane-acrylate were found to be significantly dependent on the crosslinkable TMP/PETA ratio and PFA content. With the increasing of the TMP and PFA contents, the contact angles increased, and consequently the surface tension decreased. The adhesion of algae/barnacles to PFA contained film samples were found to be sufficiently weak to allow their easy removal. These results suggest that the UV-cured samples containing PFA have strong potential as coating materials for antifouling applications.

Synthesis and Characterization of Urethane Group Containing Benzoquinone /Diamine Polymers (우레탄기를 포함하는 벤조퀴논/디아민 중합체의 합성과 특성분석)

  • Kim, Jun-Ho;Noh, Si-Tae;Kim, Dong-Kook;Lee, Chi-Gyu
    • Applied Chemistry for Engineering
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    • v.4 no.4
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    • pp.814-822
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    • 1993
  • To improve the solubility and adhesion strength of diamine-quinone polymers, urethane group was introduced into the polymer backbone. Urethane group containing polymeric diamines(UDA) were prepared firstly by the decarboxylation of the NCO group in NCO terminated prepolymer obtained from the reaction of MDI and 1.6-hexandiol. The reaction mole ratio of NCO/OH was changed from 1.2 to 2.1 to increase the molecular weight of diamine. From the addition reaction of UDA and p-benzoquinone in THF or DMSO solvent, five kinds of urethane group containing diamine/quinone polymers(PUAQ) were prepared according to the diamine used. IR, NMR, UV-visible spectroscopy and GPC were used to characterize the molecular structure and molecular weight of UDAs and PUAQs. Thermal analysis of polymer by DSC and TGA were carried out according to the molecular weight differency. Also solubility test of UDA and PUAQ with 10 different solvents were carried out to predict the coacting property of the polymers.

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In-situ Preparation of Eco-friendly Hydrpxyapatite/Waterborne Polyurethane Composites (환경친화형 하이드록시아파타이트/수분산 폴리우레탄 복합체의 in-situ 제조)

  • Lee, Jun-Gun;Lee, Won-Ki;Park, Sang-Bo;Park, Chan-Young;Min, Sung-Kee;Jang, Sung-Ho
    • Journal of Environmental Science International
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    • v.21 no.4
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    • pp.507-515
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    • 2012
  • To improve the mechanical properties of hydroxyapatite (HA)/waterborne polyurethane (WBPU) composites, the hydroxyl group of HA was modified by urethane reactions: the hydroxyl groups of HA were reacted with aliphatic or cyclic diisocyanate, and then the modified HAs were extended by adding polyol and/or ${\varepsilon}$-caprolactone. Composites were prepared by the prepolymer process method: the modified HA was directly pured into the urethane reaction of isocyanate and polyol. The properties of modified HA/WBPU composites were investigated by thermogravimetric analysis, tensile strength, and water resistance. The results showed that the reactivity of aliphatic diisocyanate to the hydroxy group of HA was faster than that of cyclic one. Comparing to those of pure HA/WBPU composite films, the thermal stability, water resistance, and mechanical properties of the modified composite films increased with a degree of modification of HA.

Adhesion Properties of Moisture-Curable Polyurethane Hotmelt (습기경화형 폴리우레탄 핫멜트의 접착물성)

  • Kim, Jae-Beum;Chung, Kyung-Ho;Chun, Young-Sik;Jung, Jin-Soo;Chang, Young-Wook
    • Elastomers and Composites
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    • v.33 no.4
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    • pp.267-273
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    • 1998
  • Isocyante terminated urethane prepolymers were synthesized by the reaction of 4,4'-dimethyl phenyldiisocyanate(MDI) and ester type polyols such as ethylene glycol/ butanediol adipate(EBA), neopentylglycol/butanediol adipate (NBA) and hexanediol adipate (HA) . All of the NCO-terminated urethane prepolymers are solid at room temperature, but they become mobile enough to be disposed onto a substrate upon heating about $80^{\circ}C$. Subsequently, they are solidified and cured through the reaction with moisture. Tensile behavior of the ore-thane hotmelt exhibits characteristic features depending on the type of polyol. The adhesive strength determined by single lap shear joint is higher in order of HA, NBA and EBA based ore thane hotmelt, which can be correlated with the magnitude of breaking energy of the cured films. The failure mode are cohesive for all cases and the adhesive strength increases as the test is performed faster. This indicates that the strength of the adhesive joint is primarily dependent upon the bulk properties of the adhesives.

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Effect of Process Parameters on Residual NCO and Viscosity of Pre-Polymers (Pre-Polymer의 제조에서 공정변수가 잔류 NCO 및 점도에 미치는 영향)

  • Kim, Sang-Oh;You, Man-Hee;Ha, Man-Kyung;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.61-66
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    • 2008
  • For the production of urethane prepolymer, the effect of process parameters such as diisocyanate MDI and polyol TDI was tested. In this paper, design of experiments has been adopted for studying the effect of the process parameters on the improvement of NCO and viscosity of pre-polymer. As a result of comparison of different parameters, the effect of polyol was stronger than that of isocyanate in comparison of reactivity according to the amounts of isocyanate and polyol. Especially, NCO and viscosity of pre-polymer affected a product safety.

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Thermal Decomposition Kinetics of Polyurethane Elastomers Prepared with Different Dianiline Chain Extenders

  • Ahn, WonSool
    • Elastomers and Composites
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    • v.51 no.2
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    • pp.122-127
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    • 2016
  • Thermal decomposition kinetics for two different types of polyurethane elastomers prepared with 2,2'-dichloro-4,4'-methylenedianiline (MOCA) and 3,5-dimethyl-thiotoluenediamine (Ethacure-300), based on PTMG/TDI isocyanate prepolymer, were studied using non-isothermal thermogravimetric analysis (TGA). Thermograms were obtained and analyzed using Friedman (FR) and Kissinger-Akahira-Sunose (KAS) methods for activation energy, $E_a$. The results obtained showed that decomposition reaction of both samples was observed similarly to occur through three different stages, i.e., initial stage with vaporization of low molecular weight materials, second stage of urethane linkage decompositions, and later stage of polyol segment decompositions. However, activation energy values at each stage for the sample cured with Ethacure-300 was much lower than those for the sample with MOCA, exhibiting relatively lower thermal stability for the sample with Ethacure-300 than that with MOCA.