• Title/Summary/Keyword: Up grinding

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Stamping Tool Wearing Analysis by Time-Frequency Analysis (시간-주파수 분석에 의한 금형 마모 분석)

  • Lee, Chang-Hee;Han, Ho-Young;Seo, Geun-Seok;Kim, Yong-Yun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.407-413
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    • 2010
  • This paper reports on the research which analyzes acoustic signals acquired in progressive compressing, hole blanking, and burr compacting process. An acoustic sensor was set on the bed of hydraulic press. Acoustic signal is generated from progressive stamping process. First the signal acquired from the unit process; compressing, blanking or compacting, is studied by Fourier Transform and Short Time Fourier Transform. The blanking process emitted ultrasonic signal with more than 20kHz, but the compressing and compacting processes emitted acoustic signals with lower than 10kHz. The combined signals periodically acquired right after the tool grinding were then analyzed. 70-80kHz signals appeared in time-frequency domain, but not in the frequency domain, the magnitude of which was related to the tool wear. Short Time Fourier Transform made up for the Fourier Transform in analyzing the emitted signal for stamping process in the ultrasonic domain.

Minimization of Porosity in Ceramic Coating on a Hydraulic Cylinder (유압실린더 세라믹코팅 기공률 최소화 방안)

  • Jung, Youngho;Moon, Seung-Jae;Yoo, Hoseon
    • Plant Journal
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    • v.6 no.4
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    • pp.63-71
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    • 2010
  • The best way to prevent the corrosion of piston rod is a selection of quality of the material and method of construction which minimize the porosity. The high velocity oxy fuel(HVOF) method, which generates lower porosity than existing plasma spray, was applied to ceramic laminated bond layer. Porosity percentage fell to bellow 2%, lower than that of plasma spray at 7%. Coating material of ceramic-coated main layer was selected as the $Cr_2O_3$ affiliation material, which is more dense than $Al_2O_3$ affiliation. To fill up the pores formed after the coating process, we sealed the bond layer and main layer. Sealing process was performed twice, once after the coating and once after the grinding. Upon the anti-corrosion test on the sealed sample and on the non-sealed sample, it is confirmed that the sealed sample was not corroded for 1,000 hours while the non-sealed sample was corroded within 48 hours.

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Standardization for $Cr^{+6}$ analysis in cement and concrete (시멘트 및 콘크리트의 크롬분석 표준화에 관한 연구)

  • Park, Nam-Kyu;Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.729-732
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    • 2006
  • Portland cement is presently the most widely used construction material. The process of manufacture of cement consists essentially of grinding the raw materials, mixing them intimately proportions and burning in a rotary kiln at a temperature of up to about $1450^{\circ}C$. Raw materials have used limestone, clay, silica, and iron oxide and fuel have used bituminous coal. Recently, A standpoint of the recycling of material resources, the production of cement use of industrial waste and residual products. Therefore, the final product of cement were included heavy metals such as $Cr^{+6}$ and Pb. The purpose of this study is standardization for $Cr^{+6}$ analysis in cement and concrete. From the comparative study of the examination method of $Cr^{+6}$ analysis, Japan cement association standard of $Cr^{+6}$ analysis is most suitable for the real state of affairs in korea.

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Design and Fabrication for the Development of the Distributed Auto Edging Machine (보급형 자동옥습기 개발을 위한 설계 및 제작)

  • Lee, Young-Il;Kim, Jung-Hee;Park, Jee-Hyun
    • Journal of Korean Ophthalmic Optics Society
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    • v.16 no.2
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    • pp.107-115
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    • 2011
  • Purpose: To design and fabricate the distributed auto edging machine for the development. Methods: We got the necessary data needed in design by using CAD. Based on the these data, we fabricated the trial product for the development of the distributed auto edging machine. Results: The patternless mode could be operated by receiving the eyesize data from the auto lay-outer with the RS232C transmission system and the pattern mode could be operated by setting the pattern on the left side of the machine. The distributed auto edging machine were composed with combinations of many elements; head, auto arm, pattern clamp and grinding wheels. The head part controlled the grinding of ophthalmic lens by operating the vertical and horizontal motors. The wheels part was comprised of glass mode, plastic mode, V-bevel mode and polish mode. The slide in the auto arm was equipped on the below of the patten and the slide could hold up the pattern which was rotated by fixed shaft. The pattern clamp could move the head part to the up and down or right or left way by the manual operation of optometrists. Conclusions: We could succeed in making the trial product by applying it to the development of the distributed auto edging machine which could be used as the patternless mode and pattern mode, selectively. Therefore, it was confidently expected that this product was very helpful for the optometrists to dispense the ophthalmic lens because of its cost-efficiency and convenience.

The Effect of Freezing and Filter Cake Drying Process on the Preparation of Ba-Ferrite by Coprecipitation (동결 및 Filter Cake 건조과정이 공침법에 의한 Ba-ferrite제조에 미치는 영향)

  • 이병우;오근호
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.1 no.1
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    • pp.100-106
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    • 1991
  • Ba.Fe - hydroxide precipitates were obtained by the variation of pH levelsm, which process was based on the calculated solubility from the solubility product(Ksp). Single phase $BaFe_12O_19$ was synthesized above $790^{\circ}C$. The 98% of theoretical density was obtained in the specimens formed from the filter cake drying and the hand pressing at temperatures $95^{\circ}C$ and $1,100^{\circ}C$ for 2hrs, respectively. The feezing of colloidal coprecipitate suspension formed powders up to several tens of micron size, which led to reduce the filtration time and the consumption of distilled water.

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X-ray diffraction analysis on sapphire wafers with surface treatments in chemical-mechanical polishing process (사파이어 웨이퍼 연마공정에서의 표면처리효과에 대한 X-선 회절분석)

  • 김근주;고재천
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.11 no.5
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    • pp.218-223
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    • 2001
  • The chemical-mechanical polishing process was carried out for 2"-dia. sapphire wafer grown by horizontalBridgman method on the urethane lapping pad with the silica sol. The polished wafer shows the full-width at halfmaximum of 200~400 arcsec in double-crystal X-ray diffraction, indicating that the slicing, grinding and lapping processes before the polishing process affected the crystalline structural property of the wafer surface by the mechanical residual stress. For the inclusion of surface treatments after chemical-mechanical polishing such as the thermal annealing at the temperature of $1,200^{\circ}C$for 4 hrs. and chemical etching, the crystalline quality was sigdicantly enhanced with the reduced full-width at half maximum up to 8.3 arcsec.arcsec.

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A Study on the Surface Roughness of Ceramics According to Ultrasonic Polishing (초음파 폴리싱 가공에 따른 세라믹재료의 표면거칠기에 관한 연구)

  • Moon, Hong-Hyun;Park, Byung-Gyu;Lee, Chan-Ho;KIm, Sung-Chung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.15-21
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    • 2003
  • The ultrasonic polishing machine was developed to get super finishing that consist of machine part that can rotate and travel the main shaft with power 1.5kW, ultrasonic generator with frequency 20kHz. By using this machine we were investigated the characteristics of ultrasonic polishing for three different ceramics, and so could be obtained following results. First, we could be obtained the excellent surface for hard-ta-difficult cutting materials. Second, the effect of surface roughness for the feed rate could be shown that the more the feed rate Increases, the more the value of surface roughness increases. Third, owing to the characteristics being progressed brittle fracture in $Al_2O_3$ polishing with this machine, the value of surface roughness is larger than other ceramics. Forth, because the ultrasonic polishing can be smoother than the existing grinding in discharging the chips, it could be possible to improve the surface roughness about up to 15%.

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Hydration and time-dependent rheology changes of cement paste containing ground fly ash

  • Chen, Wei;Huang, Hao
    • Computers and Concrete
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    • v.11 no.1
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    • pp.39-49
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    • 2013
  • The use of ground fly ash in concrete can increase the risk of slump loss due to the drastic surface change of the particles after the grinding treatment and the accelerated reaction compared to the untreated ash. This study is aimed at the early age hydration and time-dependent rheology changes of cement paste containing ground fly ash. An original fly ash is ground into different fineness and the hydration of cement paste containing the ground fly ash is monitored with the ultrasound propagation method. The zeta potentials of the solid particles are measured and the changes of rheological parameters of the cement pastes with time are analyzed with a rheometer. A particle packing model is used to probe packing of the solid particles. The results show that the early age hydration of the paste is strongly promoted by replacing Portland cement with fly ash up to 30 percent (by mass), causing increase of the yield stress of the paste. The viscosity of a paste containing ground fly ash is lower than that containing the untreated ash, which is explained by the denser packing of the solid particles.

Runout Control of a Magnetically Suspended High Speed Spindle Using Adaptive Feedforward Method (적응 Feedforward를 이용한 자기베어링 고속 주축계의 전기적 런아웃 제어)

  • 노승국;경진호;박종권
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.57-63
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    • 2002
  • In this paper, the feedforward control with least mean square (LMS) adaptive algorithm is proposed and examined to reduce rotating error by runout of an active magnetic bearing system. Using eddy-current type gap sensor fur control, the electrical runout caused by non-uniform material properties of sensor target produces rotational error amplified in feedback control loop, so this runout should be eliminated to increase rotating accuracy. The adaptive feedforward controller is designed and examined its tracking and stability performances numerically with established frequency response function. The tested grinding spindle system is manufactured with a 5.5 ㎾ internal motor and 5-axis active magnetic bearing system including 5 eddy current gap sensors which have approximately 15 ~ 30 ${\mu}{\textrm}{m}$ of electrical runout. According to the experimental analysis, the error signal in radial bearings is reduced to less than 5 ${\mu}{\textrm}{m}$ when it is rotating up to 50,000 rpm due to applying the feedforward control for first order harmonic frequency, and vibration of the spindle base is also reduced about same frequency.

Bruxism and Oromandibular Dystonia after Brain Injury Treated with Botulinum Toxin A and Occlusal Appliance -A Case Report- (뇌손상 후 발생한 이갈이증과 근육긴장이상에 대한 보튤리눔 독소 A와 교합안정장치를 이용한 치료 증례 -증례 보고-)

  • Kim, Tae-Wan;Baek, Kwang-Woo;Song, Seung-Il
    • Journal of The Korean Dental Society of Anesthesiology
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    • v.10 no.1
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    • pp.13-19
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    • 2010
  • Bruxism is nonfunctional jaw movement that includes clenching, grinding and gnashing of teeth. It usually occurs during sleep, but with functional abnormality of brain, it can be seen during consciousness. Oromandibular dystonia (OMD) can involve the masticatory, lower facial, and tongue muscles and may result in trismus, bruxism, involuntary jaw opening or closure, and involuntary tongue movement. Its prevalence in the general population is 21%, but its incidence after brain injury is unknown, Untreated, bruxism and OMD cause masseter hypertrophy, headache, temporomandibular joint destruction and total dental wear. We report a case of successful treatment of bruxism and OMD after brain injury treated with botulinum toxin A and occlusal appliance. The patient was a 59-year-old man with operation history of frontal craniotomy and removal of malformed vessel secondary to cerebral arteriovenous malfomation. We injected with a total 60 units of botulinum toxin A each masseteric muscle and took impression for occlusal appliance fabrication under general anesthesia. On follow up 2 weeks and 2 months, the patient remained almost free of bruxism. We propose that botulinum toxin A and occlusal appliances be considered as a treatment for bruxism and OMD after brain injury.