• Title/Summary/Keyword: Unloading method

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J-R Curve Characterization by Load Ratio Analysis and Unloading Compliance Method for SA508 C-3 steel (SA508-3재의 제하컴플라이언스법과 하중비해석을 이용한 파괴저항곡선 평가)

  • 임만배;차귀준;윤한기;안원기
    • Journal of Ocean Engineering and Technology
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    • v.12 no.1
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    • pp.65-75
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    • 1998
  • The fracture resistance curve is one of most important and design techniques employed in nuclear pressure vessel structures. This study is to evaluate the J-R curve characteristics for the SA508C-3 by the unloading compliance method and load rato analysis. The effect of strain aging for the exponential correlation of the J-R curve in this metal are investigated at room temperature, 20$0^{\circ}C$ and 30$0^{\circ}C$. The load ratio analysis method can evaluate the J-R curve by using the simple tension load-displacement curve only without the repeat of the unloading and loading. Therefore, the analysis by the proposed load ratio method has a merit, in comparison with the unloading compliance method, which can measure the crack length without the precision measurement equipment.

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A Study on Non-linear Behavior in Welded Structures by Mechanical Stress Release Method (기계적 응력 완화법에 의한 용접구조물의 비선형 거동에 관한 연구)

  • 김정현;장경복;윤훈성;강성수;조상명
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.66-71
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    • 2003
  • The release of residual stress by mechanical loading and unloading is often performed in the fabrication of box structure fur steel bridge. The proper degree of loading and unloading is significant at release method of residual stress by mechanical loading because that degree is changed by material and geometric shape of welded structure. Therefore, the simulation model that could exactly analyze the release of residual stress by mechanical loading is to be necessary. In this study, the non-linear behavior of weldments under external loading and unloading, such as the decrease and increase of structure stiffness, was investigated by monitoring of nominal stress and strain. Tensile loading and unloading test and the proper degree of stress relaxation was measured by sectioning technique using strain gauge. Analysis model that is indispensable for the effective application of MSR method was established on the basis of test and measurement result.

A method of Determination of Fracture Toughness of Reactor Pressure Vessel Steel by J Integral (J적분을 이용한 원자력 압력용기강의 파괴인성치의 결정)

  • 오세욱;임만배;김진선
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.111-119
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    • 1995
  • The elastic-plastic fracture toughness($J_{IC}$) and fracture resistance (J-R curve) of SA508-3 alloy steel used for nuclear reactor pressure vessel are investigated by using CT-type specimens. Fracture toughness tests are conducted by unloading compliance method and multiple specimen method at room temperature, -2$0^{\circ}C$ and 20$0^{\circ}C$. The apparent negative crack growth phenomenon which usually arises in partial unloading compliance test is well known. The negative crack growth phenomenon in determining J sub(IC) or J-R cure from partial unloading compliance experiments may be eliminated by the offset technique. In this study, the evaluation of $J_{IC}$ multiple specimen method recommended by the JSME gives the most reliable results by using half-size CT(similar-type) specimens.

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Dynamic Fracture Testing of Welding part of Nuclear Piping by Using Normalization Method (정규화법을 이용한 원전배관 용접부의 동하중 파괴저항시험)

  • Huh, Yong;Cho, Sung-Keun;Park, Jae-Sil;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.262-267
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    • 2004
  • The unloading compliance method is the most commonly used method to evaluate the fracture resistance characteristics of a material. In dynamic loading condition, the direct current potential drop(DCPD) method has been used because the unloading compliance method can not be applied due to the discontinuity of loading. However, even in the dynamic test using DCPD method, there is a problem that the voltage drops sharply on the initiation of crack. For the reason metioned above, the normalization method was suggested on ASTM E 1820 which is revised recently, as a new method to evaluate the dynamic fracture resistance characteristic. The nomalization method can be used to obtain a fracture resistance curve directly from a load-load line displacement. In this study, we obtained two fracture resistance curves from static test of welding part of nuclear piping both by unloading compliance and nomalization method. The two curves were almost same each other, so the adaptability of the nomalization method has been proved. We conducted a dynamic fracture resistance test for the same material. The fracture resistance curve from the dynamic test was obtained by normalization method and compared to that of the static test result.

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A study on the fracture toughness evaluating method for cryogenic structural material (극저온용 구조재료의 파괴인성평가법에 관한 연구)

  • Kwon, Il-Hyun;Chung, Se-Hi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.64-72
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    • 1998
  • This paper was undertaken to develop the fracture toughness testing method using small and single specimen compared to the conventional method in evaluating elastic-plastic fracture toughness of the superconducting magnet structural material at cryogenic temperature. The elastic-plastic fracture toughness test was conducted by using the unloading compliance method recommended by ASTM E813-89 to accomplish the above purpose. And, the 20% side-grooved 0.5TCT and 1TCT specimens were used to evaluate the fracture toughness by using as possible as miniaturized CT specimen. The unloading compliance method was a very useful method in evaluating elastic-plastic fracture toughness at cryogenic temperature. It could be taken valid fracture toughness values by using 20% side-grooved 0.5TCT specimen recommended by ASTM E813-89.

J-R Curve Evaluation According to the Crack Length Measurement Techniques Under Reverse Cyclic Loading (역사이클하중하에서의 균열길이 측정법에 따른 파괴저항곡선의 평가)

  • 원종일;우흥식;석창성
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.96-101
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    • 1998
  • J-R curve tests were performed on 1T compact specimens of SA516 Gr. 70 carbon steels under reverse cyclic loading. A Direct-Current Potential Drop (DCPD) method, one of the nondestructive techniques to detect flaw of structure, is being increasingly used for monitoring crack initiation and stable crack growth in typical fracture mechanics specimens for J-R testing. In many aspects this method is simpler than the unloading compliance method. The objective of this paper is to evaluate the J-R Curve according to the crack length measurement techniques under reverse cyclic loading. In order to prove the reliability and repeatability of the DCPD method, the crack length measured by using DCPD method was compared to one determined from unloading compliance. Consequently, this DCPD method correlated well with J-R curves and crack extension measurements determined from unloading compliance method.

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FINITE ELEMENT ANALYSIS AND MEASUREMENT ON THE RELEASE OF RESIDUAL STRESS AND NON-LINEAR BEHAVIOR IN WELDMENT BY MECHANICAL LOADING(I) -FINITE ELEMENT ANALYSIS-

  • Jang, Kyoung-Bok;Kim, Jung-Hyun;Cho, Sang-Myoung
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.378-383
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    • 2002
  • In previous study, the decrease and recovery of total stiffness in welded structure was discussed on the basis of experimental examination through tensile loading and unloading test of welded specimen. The recovery of structure stiffness was caused by the release of welding residual stress through mechanical loading. In this study, analysis model that is indispensable for the effective application of MSR method was established on the basis of test and measurement result. Thermal elasto-plastic analysis for welding process was performed by non-coupled analysis. Analysis results of welding process were transfer to elasto-plastic model for tensile loading & unloading by restart technique. In elasto-plastic analysis model for mechanical loading & unloading, hardening appearance of weld metal was considered by rezoning technique and tying technique was used for JIG condition of test machine.

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Effects of Accelerated Iso-Thermal Aging on Elastic-Plastic Fracture Toughness and Fracture Resistance Curve by Unloading Compliance Method in SA533B Low Alloy Steel (제하 컴플라이언스법에 의한 SA533B강의 $J_1C$ 및 J-R 곡선에 미치는 열시효 영향)

  • 윤한기;차귀준
    • Journal of Ocean Engineering and Technology
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    • v.8 no.2
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    • pp.157-165
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    • 1994
  • Effect of an accelerated iso-thermal aging (375 degree C x 66days, 375 degree C x 200days) on elastic-plastic fracture resistance curve were examined in SA533B low alloy steel. Fracture toughness test are conducted by unloading compliance method at room temperature. But the apparent negative crack growth phenomenon, usually arise in partial unloading compliance test. The phenomenon of negative crack growth may be eliminated by the offset technique. There is no effect of aging on J sub(IC) and dJ/da in iso-thermal aged (375 degree C x 66 days) specimen, but there is very little effect in iso-thermal aged (375 degree C x 200 days) specimen.

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Finite Element Analysis and Measurement on the Release of Residual Stress and Non-linear Behavior in Weldment by Mechanical Loading(I) -Finite Element Analysis-

  • Jang, K.B.;Kim, J.H.;Cho, S.M.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.29-32
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    • 2002
  • In previous study, the decrease and recovery of total stiffness in welded structure was discussed on the basis of experimental examination through tensile loading and unloading test of welded specimen. The recovery of structure stiffness was caused by the release of welding residual stress through mechanical loading. In this study, analysis model that is indispensable for the effective application of MSR method was established on the basis of test and measurement result. Thermal elasto-plastic analysis for welding process was performed by non- coupled analysis. Analysis results of welding process were transfer to elasto-plastic model for tensile loading & unloading by restart technique. In elasto-plastic analysis model for mechanical loading & unloading, hardening appearance of weld metal was considered by rezoning technique and tying technique was used for JIG condition of test machine.

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Evaluation of J-R Curve for Aluminum 5083 Alloy Weldment by Load Ratio Analysis (Load Ratio 해석에 의한 알루미늄 5083 합금 용접부의 J-R곡선 평가)

  • 윤한기;김연겸
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.178-186
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    • 1997
  • The purpose of this study is to evaluate the J-R curve characteristics for the 5083 aluminum alloy weldment by the load ratio analysis. The results of the load ratio analysis are compared with those of the J-R curve which are obtained by the ASTM unloading compliance method. The crack length calculated by the load ratio analysis is agrees well with the measured final crack length. The slope of the exponential J-R curve estimated by the load ratio analysis is slightly smaller than that by the ASTM unloading compliance method. The exponential correlation of the J-R curve for the 5083 aluminum alloy base metal by the load ratio analysis is J = 93.88 ${\Delta}{\alpha}^{0.375}$. That for the weld metal and HAZ is J = 69.87 ${\Delta}{\alpha}^{0.389}$ and J = 70.59 ${\Delta}{\alpha}^{0.359}$ respectively. The J-R curve obtained by the ASTM unloading compliance method is overpredicted and should be offsetted due to the initial negative crack. On the other hand, the load ratio analysis method can evaluate the J-R curve by only load displacement curve without particular crack measurement equipment.

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