• Title/Summary/Keyword: Uniformity of Spray

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A Study on the Characteristic and Droplet Uniformity of Spray Injection to Exhaust Gas Flow from Urea Solution Injector (Urea 수용액의 배기가스 유동장내 분무 특성과 분무 균일도에 관한 연구)

  • Oh, Jung-Mo;Cha, Won-Sim;Kim, Ki-Bum;Lee, Jin-Ha;Lee, Ki-Hyung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.3
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    • pp.83-89
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    • 2011
  • Diesel engines can produce higher fuel efficiency and lower $CO_2$ emission, they are subject to ever more stringent emission regulation. However, there are two major emission concerns fo diesel engines like such as particulate matter (PM) and nitrogen oxides (NOx). Moreover, it is not easy to satisfy the regulations on the emission of NOx and PM, which are getting more strengthened. One of the solutions is to apply the new combustion concept using multistage injection such as HCCI and PCCI. The other solution is to apply after-treatment systems. For example, lean NOx trap catalyst, Urea-SCR and others have various advantages and disadvantages Especially, Urea-SCR system have advantages such as a high conversion efficiency and a wide operation conditions. Hence the key factor to implementation of Urea-SCR technology, good mixing of urea(Ammonia) and gas, reducing Ammonia slip. Urea mixer components are required to facilitate evaporation and mixing because the liquid state of urea poses significant barriers for evaporation, and the distance to mixer is the most critical that affect mixer performance. In this study, to find out the distance from injector to mixer and simulation factor, a laser diagnostics and high speed camera are used to analyze urea injector spray characteristics and to present a distribution of urea solution in transparent manifold In addition, Droplet Uniformity Index is calculated from the acquired images by using image processing method to clarify the distribution of spray.

A Study on the Radial Spray Performance of a Plaint-Jet Twin-Fluid Nozzle (액주형 이류체노즐의 반경반향 분무특성에 관한 연구)

  • 최진철;노병준;강신재
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.3
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    • pp.662-669
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    • 1994
  • In the combustion system, the optimum spray conditions reduce the pollutant emission of exhaust gas and enhance the fuel efficiency. The spray characteristics-the drop size, the drop velocity, the number density and the mass flux, become increasingly important in the design of combustor and in testifying numerical simulation of spray flow in the combustor. The purposes of this study are to clarify the spray characteristics of twin-fluid nozzle and to offer the data for combustor design and the numerical simulation of a spray flow. Spatial drop diameter was measured by immersion sampling method. The mean diameter, size distribution and uniformity of drop were analyzed with variations of air/liquid mass flow ratio. The results show that the SMD increases with the liquid supply flow rate and decreases with the air supply velocity. The radial distribution of SMD shows the larger drops can diffuse farther to the boundary of spray. And the drop size range is found to be wider close to the spray boundary where the maximum SMD locates.

A Study on Correlation of Dry Film Thickness with Multi-Nozzle Spray Pattern of Shop Primer (Shop Primer의 다중 노즐 분사 스프레이 패턴 인자와 도막두께의 상관관계에 관한 연구)

  • Yun, Won-Jun;Choi, Min-Kyu;Ro, Young-Shic
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.5
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    • pp.743-749
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    • 2010
  • Multi-nozzle spray painting procedure of the inorganic zinc shop primer was established in order to obtain uniform film thickness. The shop primer paint prevents the corrosion of steel block during shipbuilding. When the dry film thickness of shop primer is insufficient, rust will be generated on the steel block. Otherwise, thick coating of shop primer may be a problem of weld defect. So, it is important to obtain the uniform film thickness of shop primer. The uniformity of dry film thickness is affected by spray speed, distance from spray gun to target surface and overlapping span of spray path. In order to uniformly maintain coating thickness of shop primer, the coating procedure was established based on the correlation of shop primer spray variables.

Spray Deposit Distribution of a Small Orchard Sprayer (소형 과수방제기 살포입자의 부착량 분포)

  • Koo, Young-Mo
    • Journal of Biosystems Engineering
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    • v.32 no.3
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    • pp.145-152
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    • 2007
  • Uniformity of spray deposit is one of the important factors in spray performance affecting efficacy of pest management. Distributions of spray deposit on artificial targets were measured and analyzed to enhance the efficiency of spray application. The research was studied to understand the deposition characteristics of spray droplets and to determine the optimum conditions of chemical application. The deposit and its pattern by the lower fan speed was more uniform and higher than that by the higher fan speed. The upward blasting distance was limited within 3 m, but the limit to the ground level was expanded the distance more than 3.5 m because of the accumulated droplets. When the fan speed was higher at the distance of 2.5 m, deposit reached to maximum. When the distance increased, deposit was getting lower. At the both fan speeds, the deposit was concentrated below $30^{\circ}$ because of the gravitation and the resistance of wind. This research can be useful in designing an orchard sprayer and its operation for various tree canopies. To achieve a uniform distribution of deposit using the air-blast type orchard sprayer, the application rate from the middle boom should be increased as the air velocity to the upward increased. The spray rate to the side boom should be limited in a minimal level.

SPRAY DEPOSITION OF MECHANICALLY ALLOYED F/M ODS STEEL POWDER

  • SUK HOON KANG;CHANG-KYU RHEE;SANGHOON NOH;TAE KYU KIM
    • Archives of Metallurgy and Materials
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    • v.64 no.2
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    • pp.607-611
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    • 2019
  • Thermal/cold spray deposition were used for additive manufacture of oxide dispersion strengthened (ODS) steel layers. Mechanically alloyed F/M ODS steel powders (Fe(bal.)-10Cr-1Mo-0.25Ti-0.35Y2O3 in wt.%) were sprayed by a high velocity oxygen fuel (HVOF) and cold spray methods. HVOF, as a thermal method, was used for manufacturing a 1 mm-thick ODS steel layer with a ~95% density. The source to objective distance (SOD) and feeding rate were controlled to achieve sound manufacturing. Y2Ti2O7 nano-particles were preserved in the HVOF sprayed layer; however, unexpected Cr2O3 phases were frequently observed at the boundary area of the powders. A cold spray was used for manufacturing the Cr2O3-free layer and showed great feasibility. The density and yield of the cold spray were roughly 80% and 45%, respectively. The softening of ODS powders before the cold spray was conducted using a tube furnace of up to 1200℃. Microstructural characteristics of the cold sprayed layer were investigated by electron back-scattered diffraction (EBSD), the uniformity of deformation amount inside powders was observed.

The Precision of Lead Frame Etching Characteristics Using Monte-Carlo Simulations

  • Jeong, Heung-Cheol;Choi, Gyung-Min;Kim, Duck-Jool
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.1
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    • pp.73-78
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    • 2007
  • The objective of this work was to simulate lead frame etching characteristics to optimize the etching process, Characteristics such as the etching factor and uniformity were investigated for different actual operating conditions, including pressure, distance from the nozzle tip, pipe pitch, and feed speed. The correlation between the etching and spray characteristics was analyzed to develop the etching model. Spray characteristics obtained from an experiment using a phase Doppler anemometer system were then simulated using a Monte-Carlo technique, The etching process model was coded in the Java language, The spray and etching characteristics were correlated with each other and simulated results agreed well with the measured data for a lead frame etching process, The optimal operating parameters under various conditions were successfully determined.

Simulation of Etching Characteristics with Oscillation Angle in Etching System (에칭시스템에서 요동각 변화에 따른 에칭특성 시뮬레이션)

  • Jeong, Heung-Cheol;Kim, Young-Jin;Jung, Ji-Won;Kim, Duck-Jool
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1534-1539
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    • 2004
  • The objective of this study is to simulate the etching characteristics with oscillation angle for the optimization of etching system. The etching characteristics were analyzed under different etching conditions. The spray characteristics were measured by Phase Doppler Anemometer (PDA). The correlation between the spray characteristics and the etching characteristics was investigated and used for fundamental data to simulate the etching characteristics with oscillation angle. The smaller coefficient of variation, the more uniform etching characteristic distribution became. It was found that numerical predictions of etching factor generally agreed well with the measured results with distance from nozzle tip. Oscillation leads to decrease of etching factor and increase of uniformity.

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Analysis of Drone Downwash and Droplet Deposition for Improved Aerial Spraying Efficiency in Agriculture (드론 방제 살포 효율 개선을 위한 하향풍 및 액적 퇴적 분포 분석)

  • Lee, Se-Yeon;Park, Jinseon;Lee, Chae-Rin;Choi, Lak-Yeong;Daniel Kehinde Favour;Park, Ji-Yeon;Hong, Se-Woon
    • Journal of The Korean Society of Agricultural Engineers
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    • v.66 no.5
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    • pp.51-65
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    • 2024
  • With the advancement of Unmanned Aerial Vehicles (UAV) technology, aerial spraying has been rapidly increasing in the agricultural field. Drones offer many advantages compared to traditional applicators, but they pose challenges such as spray drift risk and spray uniformity. To address these issues, it is essential to understand the characteristics of complex airflow generated by drones and its consequences for the spray performance. This study aims to identify the air velocity distribution of drone downwash and the resulting spray deposition distribution on the ground, ultimately proposing optimized spraying widths and criteria. Experiments were conducted using two agricultural drones with different propeller arrangements under various flight and measurement conditions. The results showed that during hovering, the downward airflow affected the area within a distance of the radius of the blade (R) from the center of the drone. When the drone was flying, the downward airflow was effective up to a distance of 2R. Droplet deposition was concentrated at the center of the drone during hovering. However, during flying, the droplet deposition was more evenly distributed up to the distance of R. The drone downwash and droplet deposition were significantly different during flying compared to the hovering state. At an effective spray width of 3R, the coefficient of variation (CV) was generally less than 16%, indicating a significant improvement in spray uniformity. These findings help optimize effective spraying techniques in drone-based applications.

Analysis on Fertilizer Application Uniformity of Centrifugal Fertilizer Distributor

  • Kim, JiMan;Woo, Dukgam;Kim, Taehan
    • Journal of Biosystems Engineering
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    • v.43 no.4
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    • pp.420-425
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    • 2018
  • Purpose: Chemical fertilizers contribute to agricultural productivity. Annually, 450,000 tons of chemical fertilizers are used in Korea, which is 268 kg per hectare (MAFRA, 2016). However, excessive use causes problems such as environmental pollution and soil acidification. This study proposes use conditions for a fertilizer distributor that can reduce excessive fertilization by analyzing distribution patterns. Methods: This study analyzed fertilizer application uniformity according to the number of blades on a centrifugal fertilizer distributor (three or four blades), orifice gate open ratio (50 or 100%), and blade rotation speed (400, 500, or 600 rpm). Results: When using four blades, the coefficient of variation (CV) was lower than when using three by 11-13% points, and the CV using the 50% open ratio was 10-30% points lower than using the 100% open ratio. The CV at 500 rpm blade rotating speed was 9-12% points lower than that for 400 and 600 rpm. Conclusions: The CV with four blades, 50% orifice gate open ratio, and 500 rpm of blade rotating speed was 18.4%, which provided the most uniform fertilization.