• 제목/요약/키워드: Uneven surface

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리튬이온 전지용 슬리터의 구조안정화 설계 (Structural Design of a Li-Ion Battery Slitting Machine for the Improved Stability)

  • 이태훈;노승훈;윤현진;김영조;김건형;김동욱
    • 반도체디스플레이기술학회지
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    • 제17권3호
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    • pp.46-52
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    • 2018
  • Slitting, which is supposed to be one of the most critical processes in Li-Ion battery manufacturing, is supposed to cut off the uncoated parts of the foil, and cut the wide foils into the size of the Li-ion batteries. Vibrations of slitting machines are the most critical factors for uneven cut surface such as surface roughness and burr, which are the main reasons of the tearing of microporous membranes to separate the cathodes and the anodes, and eventually causing explosion of the batteries. In this study, the structure of a slitting machine has been analyzed through computer simulations to figure out the main reasons of the vibrations. The result of the study shows that simple design alterations of the supporting area and roller without modifying the main structure of the machine can suppress the vibrations effectively, and further to prevent the devastating explosion.

패드 마모 균일성 향상을 위한 CMP 컨디셔닝 시스템 설계 변수 연구 (Design Variables of Chemical-Mechanical Polishing Conditioning System to Improve Pad Wear Uniformity)

  • 박병훈;박범영;전언찬;이현섭
    • Tribology and Lubricants
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    • 제38권1호
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    • pp.1-7
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    • 2022
  • Chemical-mechanical polishing (CMP) process is a semiconductor process that planarizes a wafer surface using mechanical friction between a polishing pad and a substrate surface during a specific chemical reaction. During the CMP process, polishing pad conditioning is applied to prevent the rapid degradation of the polishing quality caused by polishing pad glazing through repeated material removal processes. However, during the conditioning process, uneven wear on the polishing pad is inevitable because the disk on which diamond particles are electrodeposited is used. Therefore, the abrasion of the polishing pad should be considered not only for the variables during the conditioning process but also when designing the CMP conditioning system. In this study, three design variables of the conditioning system were analyzed, and the effect on the pad wear profile during conditioning was investigated. The three design variables considered in this study were the length of the conditioner arm, diameter of the conditioner disk, and distance between centers. The Taguchi method was used for the experimental design. The effect of the three design variables on pad wear and uniformity was assessed, and new variables used in conditioning system design were proposed.

CMP 패드 컨디셔닝에서 딥러닝을 활용한 컨디셔너 스윙에 따른 패드 마모 프로파일에 관한 연구 (Study on the Pad Wear Profile Based on the Conditioner Swing Using Deep Learning for CMP Pad Conditioning)

  • 박병훈;황해성;이현섭
    • Tribology and Lubricants
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    • 제40권2호
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    • pp.67-70
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    • 2024
  • Chemical mechanical planarization (CMP) is an essential process for ensuring high integration when manufacturing semiconductor devices. CMP mainly requires the use of polyurethane-based polishing pads as an ultraprecise process to achieve mechanical material removal and the required chemical reactions. A diamond disk performs pad conditioning to remove processing residues on the pad surface and maintain sufficient surface roughness during CMP. However, the diamond grits attached to the disk cause uneven wear of the pad, leading to the poor uniformity of material removal during CMP. This study investigates the pad wear rate profile according to the swing motion of the conditioner during swing-arm-type CMP conditioning using deep learning. During conditioning, the motion of the swing arm is independently controlled in eight zones of the same pad radius. The experiment includes six swingmotion conditions to obtain actual data on the pad wear rate profile, and deep learning learns the pad wear rate profile obtained in the experiment. The absolute average error rate between the experimental values and learning results is 0.01%. This finding confirms that the experimental results can be well represented by learning. Pad wear rate profile prediction using the learning results reveals good agreement between the predicted and experimental values.

Analysis of Bale Surface Pressure According to Stretch Film Layer Changes on Round Bale Wrapping

  • Hong, Sungha;Kang, Daein;Kim, Daeyeon;Lee, Sangsik
    • Journal of Biosystems Engineering
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    • 제42권3호
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    • pp.136-146
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    • 2017
  • Purpose: This paper presents an appropriate wrapping method by analyzing the pressure distribution applied to a bale surface, along with the change in pressure according to an increase in the number of film layers in rice straw bales, which account for 74% of the total bulky feed supply in Korea. Methods: A model with the shape of an actual bale was fabricated to analyze the distribution of surface pressure in bale wrapping, and the pressure was measured. Experiments were conducted to analyze the pressure using eight different layer numbers (2, 4, 6, 8 10, 12, 14, and 16 layers) at five wrapping speeds (27, 29, 31, 33, and 35 rpm). Results: The maximum pressure applied to a circular bale by the film occurred at the center of the end of the bale, whereas the minimum pressure occurred at the center of the bale side. An extreme value ratio between the minimum and maximum pressures was distributed as 8.5-56.6%, which was improved with an increase in rotation speed. The an uneven pressure distribution occurred because the number of film overlaps was 8.24-times greater at the center of the bale's end than at the center of the ba le side. At a level 5 rotation speed, the minimum pressure was $P_{LV5-M1}=0.0625{\sigma}^2+36.173{\sigma}-36.753$ ($R^2=0.9845$) at $M_1$, and the maximum pressure was $P_{LV5-M6}=5.5552{\sigma}^2+41.05{\sigma}-39.071$ at $M_2$, revealing a correlation of $R^2=0.9983$. Conclusions: To replace four layers with six layers, 2-4 layers were added only to the side of the bale, and the minimum pressure at $M_1$ was then improved from that at four layers to that at six layers, and the amount of film consumed for 4-6 layers was reduced by 84.6%.

탈색된 머리카락의 미세구조적 변화 (Ultrastructural Changes of Hair Treated with Bleaching Agent)

  • 장병수;이귀영
    • Applied Microscopy
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    • 제36권1호
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    • pp.25-33
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    • 2006
  • 정상성인 여성의 머리카락에 미용실에서 일반적으로 시술하는 탈색제를 사용한 다음 탈색직후, 탈색 후 10일, 20일이 경과한 머리카락을 채취하여 머리카락의 손상정도를 고배율의 투과 및 주사전자현미경으로 관찰하였다. 탈색직후 머리카락의 표면은 정상 머리카락과 비슷한 상태로 관찰되었으며 비늘이 분리되거나 손상됨 없이 나타났다. 탈색 후 10일 경과된 머리카락은 비늘이 분리되어 있고 일부 큐티클세포의 세포질은 조각이 나 있거나 떨어져 나갔다. 이 시기에 머리카락은 비늘이 떨어져 나가면서 표면에 세포부스러기들이 그대로 부착되어 있고, 비늘의 모양은 끝 쪽이 날카로운 모양을 하고 있었다. 탈색 후 20일이 경과된 머리카락은 표면 전체가 비늘의 분리에 의해서 거칠게 나타났다.

등록문화재 제233호 '공주 중학동 구 선교사가옥'의 유래와 보존현황 (Origin and Preservation Status of the 'Gongju Junghakdong Old Missionary House', the Registered Cultural Property No. 233)

  • 서만철;김성배
    • 보존과학회지
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    • 제34권1호
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    • pp.11-21
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    • 2018
  • 등록문화재 제233호 '공주 중학동 구 선교사 가옥'의 유래와 보존현황에 관한 연구결과 건축연대는 1921년 10월 23일이 합당하며 일제 강점기 말기 최후 거주자는 그동안 Amendt 선교사로 알려져 왔으나, 1939년 작성된 Williams 선교사의 편지 및 새로운 증언에 의해 Alice Sharp 선교사가 1939년 은퇴시까지 사용하였던 건물로서 독신여선교사들의 주거는 물론 여학교역할도 하였던 건물로 밝혀졌다. 따라서 이 문화재의 명칭도 '공주 여선교사 기념관'으로 변경하는 것이 바람직하다. 본 문화재의 내 외부 보존현황 조사 결과 건물 벽체의 기울기에는 이상이 없으나 내부 목재상태가 상당부분 열화되어 있어 안전진단 후 전체적인 보수가 필요한 상황으로 판단된다. 특히, 창호시설의 경우 본래의 상하 미닫이 창호로 복원할 필요가 있으며, 건물의 남서측 계단과 데크 및 우물의 원형복원이 필요한 것으로 판단된다. 아울러 문화재의 하부지반의 안전성에 관한 지반 비파괴진단결과 이 선교유적이 2~5 m 두께의 불균등한 표토층 위에 건축되었으며 표토층과 그 하부의 풍화암과의 경계면이 지형경사 방향으로 기울어져 있는 현상이 발견되고 있다. 이러한 현상은 우기에 지반의 함수비가 증가하면 지반의 지지력이 저하되는 바 부등침하발생 가능성이 있으며, 특히 집중호우가 발생한다면 산사태를 초래할 가능성이 있다. 따라서 본 건물 부지의 남서단 경계부에 석축시설을 설치하는 것이 바람직하며 신속한 배수가 되도록 배수시설 설치가 필요하다.

카본 CCL이 적용된 PCB의 열거동 및 신뢰성 특성 연구 (A Study on Thermal Behavior and Reliability Characteristics of PCBs with a Carbon CCL)

  • 조승현;김정철;강석원;성일;배경윤
    • 마이크로전자및패키징학회지
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    • 제22권4호
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    • pp.47-56
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    • 2015
  • 본 논문에서는 HDI(High Density Interconnection) 기판의 코어로 사용될 수 있는 카본 CCL(Copper Claded Layer)의 열거동 및 신뢰성 특성을 실험과 CAE를 이용한 수치해석을 통해 평가하였다. 카본 CCL의 특성평가를 위해 기존 FR-4 코어와 heavy cu 코어와 비교하였다. 연구결과에 의하면 pitch계열 카본코어가 적용된 PCB의 휨강도가 가장 높고 온도에 따른 변형량이 가장 낮았다. 또한, HDI 신뢰성평가 기준의 TC(Thermal Cycling), LLTS(Liquid-to-Liquid Thermal Shock), Humidity 실험을 통해 카본코어가 적용된 PCB는 신뢰성이 확보되었음을 확인하였다. 카본 파이버에 의한 불균일한 비아홀의 표면형상 여부와 드릴비트 마모 가능성을 분석하였는데 비아홀의 표면은 균일하고, 드릴비트의 표면도 매끄러워 카본 CCL의 우수한 드릴가공성도 확인하였다.

춘추용 생활한복 소재의 태에 관한 연구 (The Hand of Spring/Fall Fabrics for 'Saenghwal Hanbok')

  • 손형남;유효선
    • 한국의류학회지
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    • 제31권9_10
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    • pp.1453-1464
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    • 2007
  • The purpose of this study is to examine the hand of spring/fall fabrics for 'Saenghwal Hanbok' on subjective hand, objective hand and the preference. In this study, 28 varieties of spring/fall fabrics such as cotton fabrics, synthetic fabrics, blended fabrics and a silk fabric for 'Saenghwal Hanbok' are used. To evaluate the subjective hand of fabrics, the holistic touch and preferences, 33 seven ranks' segmentic differential scale questions are developed with adjective pairs and are gathered by surveying experts on clothes. The mechanical properties, HV and THV of them are measured and calculated by KES-FB system. Through subjective hand, items could be classified into six hand expressions: 'bulky/extensibility', 'stiffness', 'feeling of weight', 'surface property', 'drapability' and 'moisture property'. Through mechanical properties, the results indicated that the character of cotton fabrics are slight flexible, tough, rough, uneven, a bit heavy, thick and low resilience on tensile and compression, and then those of synthetic fabrics, blended fabrics and a silk fabric are thin and light, smooth, flat and bulkless. In correlation on subjective evaluations and the preference for 'Saenghwal Hanbok', cotton fabrics mainly depend on 'surface property' and 'moisture property' and then synthetic fabrics, blended fabrics and a silk depend on 'bulky/extensibility' and 'surface property' In correlation on objective hand and the preference for 'Saenghwal Hanbok'. people aren't satisfied with low resilience. high stiffness and low drape.

차단기용 PTFE의 전기적 특성 (Electrical Properties of PTFE for Circuit Breaker)

  • 박효열;강동필;안명상;이태희;명인혜;이태주
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 추계학술대회 논문집 Vol.16
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    • pp.204-207
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    • 2003
  • This paper presents the electrical properties of PTFE (polytetrafluoroethylene) nozzle for circuit breaker. PTFE has been used widely as a nozzle material for circuit breaker. In the arcing environment in a circuit breaker, radiation is considered to be the major energy transport mechanism from the arc to the wall. The fraction of the radiation power is emitted out of the arc and reaches the nozzle wall, causing ablation at the surface and in the depth of the wall. The energy concentration in the material lead to the depolymerization and eventually lead to the generation of decomposed gas as well as some isolated carbon particles. The generation of the decomposed gas in the depth of the material causes inner explosion. The surface of nozzle becomes uneven. The flow of gas is not uniform due to the unevenness of the surface. Adding some fillers into PTFE is expected to be efficient for improving the endurability against radiation. In this experiment, three kinds of fillers that have endurance in the high temperature environment were added into PTFE. Dielectric constant, dissipation factor, electrical resistivity and dielectric strength of PTFE composites were investigated.

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SM 45C강의 레이저 표면경화처리에 관한 연구 (A study on the laser surface hardening of SM 45C steel)

  • 나석주;김성도;이건이;김태균
    • 대한기계학회논문집
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    • 제11권1호
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    • pp.53-62
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    • 1987
  • 본 논문에서는 1 KW CW CO$_{2}$레이저 발생자장치를 사용하여 표면경화 처리 를 행할때 공정과 관련된 변수들이 용접부 및 표면경화층에 미치는 영향들을 이론과 실험을 통해서 규명하고, 이 결과들을 실제공정에 사용할 수 있는 기초자료로서 제시 하고자 한다. 이를 위해서 해석에 사용될 수 있는 유한요소법(Finite Element Meth- od)에 근거한 2차원 열유동 해석용 프로그램 및 데이타 처리 프로그램을 개발하고, 중 탄소강에 레이저 표면처리를 수행하여 실험 및 이론해석의 결과를 비교 검토하였다. 비교 검토하여 그 설정기준을 고찰하였다.