• Title/Summary/Keyword: Uneven Deformation

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A Study on the Mitigation of Welding Distortion of a Precision Component for Automobile Transmission (자동차 변속기용 정밀 부품의 용접변형 감소화에 관한 연구)

  • Chung, Hoi-Yoon;Kim, Jae-Woong;Yun, Seok-Chul
    • Journal of Welding and Joining
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    • v.30 no.4
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    • pp.31-37
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    • 2012
  • In recent years, a demand for precision-welding is increasing in wide industrial fields for getting a high quality welded structures. Although laser welding is commonly used for precision-welding, gas tungsten arc (GTA) welding is also attempted as a precision-welding due to the cost benefit. However, welding heat causes an uneven temperature distribution leading to welding deformation. Since it causes geometric errors and degrades product quality, welding distortion recently rises as an important issue in the field of automobile parts. To control welding deformation, it is needed to design in shapes that can maximize stiffness against deformation during welding; control the welding sequence; minimize heat input; and weld allowing reverse deformation; etc. Thus it is necessary to find the one, among such approaches, that can minimize the deformation range by mathematical analysis and understand how effective it would be when it is actually used in industrial fields. This study performs analyses by numerical calculations and experiments for the De-Tent Lever, one of transmission part that requires precision the most among automobile parts, as the subject of experiment. Decrease in welding deformation is required for this part, since there is currently a trouble in guaranteeing precision due to angular deformation by welding between boss and plate. Finally the ways to minimize welding deformation has been suggested in this study through analyses on it.

Effect of the Curved Automotive Panels for NVH Performance Improvement (NVH 성능향상을 위한 복곡 자동차 패널의 효과)

  • Yoo, Hee;Lee, Young-Woo;Choi, Byoung-Ki;Kim, Jong-Kuk;Yum, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.7
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    • pp.700-705
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    • 2009
  • In order to enhance the dynamic stiffness of automotive panel, effect of bead and curved surface was investigated. Modal test was performed for principle specimens which have various kinds of beads, holes and curved surfaces. Test was also performed for conventional dash panel assembly and rear floor panel assembly and curved shaped ones. Results showed that curved shape increased the natural frequency of automotive panel more effectively than the bead. Finite element analysis was also performed and yielded good match with the test results.

Static analysis of simply supported porous sandwich plates

  • Taskin, Vedat;Demirhan, Pinar Aydan
    • Structural Engineering and Mechanics
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    • v.77 no.4
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    • pp.549-557
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    • 2021
  • In this study, it is aimed to analyze the bending of porous sandwich plates using the four-variable shear deformation theory. The core of the sandwich plate is assumed to be functionally graded, and face sheets are assumed to be isotropic. The pore distribution of the sandwich plate is considered even and uneven type of porosity distribution. Displacement fields are defined with four variable shear deformation theory. Equilibrium equations of porous sandwich plates are derived from virtual displacement principle. An analytical solution is obtained by Navier's approach. Results are presented for uniformly and sinusoidally distributed loaded porous sandwich plates. Face sheet -core thickness ratio, porosity distribution, amount of porosity is investigated.

Thermal buckling of porous FGM plate integrated surface-bonded piezoelectric

  • Mokhtar Ellali;Khaled Amara;Mokhtar Bouazza
    • Coupled systems mechanics
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    • v.13 no.2
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    • pp.171-186
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    • 2024
  • In the present paper, thermal buckling characteristics of functionally graded rectangular plates made of porous material that are integrated with surface-bonded piezoelectric actuators subjected to the combined action of thermal load and constant applied actuator voltage are investigated by utilizing a Navier solution method. The uniform temperature rise loading is considered. Thermomechanical material properties of FGM plates are assumed to be temperature independent and supposed to vary through thickness direction of the constituents according to power-law distribution (P-FGM) which is modified to approximate the porous material properties with even and uneven distributions of porosities phases. The governing differential equations of stability for the piezoelectric FGM plate are derived based on higher order shear deformation plate theory. Influences of several important parameters on the critical thermal buckling temperature are investigated and discussed in detail.

Effect of grading pattern and porosity on the eigen characteristics of porous functionally graded structure

  • Ramteke, Prashik Malhari;Panda, Subrata K.;Sharma, Nitin
    • Steel and Composite Structures
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    • v.33 no.6
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    • pp.865-875
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    • 2019
  • The current article proposed to develop a geometrical model for the analysis and modelling of the uniaxial functionally graded structure using the higher-order displacement kinematics with and without the presence of porosity including the distribution. Additionally, the formulation is capable of modelling three different kinds of grading patterns i.e., Power-law, sigmoid and exponential distribution of the individual constituents through the thickness direction. Also, the model includes the distribution of porosity (even and uneven kind) through the panel thickness. The structural governing equation of the porous graded structure is obtained (Hamilton's principle) and solved mathematically by means of the isoparametric finite element technique. Initially, the linear frequency parameters are obtained for different geometrical configuration via own computer code. The comparison and the corresponding convergence studies are performed for the unidirectional FG structure for the validation purpose. Finally, the impact of different influencing parameters like aspect ratio (O), thickness ratio (S), curvature ratio (R/h), porosity index (λ), type of porosity (even or uneven), power-law exponent (n), boundary condition on the free vibration characteristics are obtained for the FG panel and discussed in details.

Free vibrational behavior of perfect and imperfect multi-directional FG plates and curved structures

  • Pankaj S. Ghatage;P. Edwin Sudhagar;Vishesh R. Kar
    • Geomechanics and Engineering
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    • v.35 no.4
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    • pp.367-383
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    • 2023
  • The present paper examines the natural frequency responses of the bi-directional (nx-ny, ny-nz and nz-nx) and multidirectional (nx-ny-nz) functionally graded (FG) plate and curved structures with and without porosity. The even and uneven kind of porosity pattern are considered to observe the influence of porosity type and porosity index. The numerical findings have been obtained using a higher order shear deformation theory (HSDT) based isometric finite element (FE) approach generated in a MATLAB platform. According to the convergence and validation investigation, the proposed HSDT based FE model is adequate to predict free vibrational responses of multidirectional porous FG plates and curved structures. Further a parametric analysis is carried out by taking various design parameters into account. The free vibrational behavior of bidirectional (2D) and multidirectional (3D) perfect-imperfect FGM structure is examined against various power law index, support conditions, aspect, and thickness ratio, and for the curvature of curved structures. The results indicate that the maximum non-dimensional fundamental frequency (NFF) value is observed in perfect FGM plates and curved structures compared to porous FGM plates and curved structures and it is maximum for FGM plates and curved structures with uneven kind of porosity than even porosity.

Wave propagation of bi-directional porous FG beams using Touratier's higher-order shear deformation beam theory

  • Slimane Debbaghi;Mouloud Dahmane;Mourad Benadouda;Hassen Ait Atmane;Nourddine Bendenia;Lazreg Hadji
    • Coupled systems mechanics
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    • v.13 no.1
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    • pp.43-60
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    • 2024
  • This work presents an analytical approach to investigate wave propagation in bi-directional functionally graded cantilever porous beam. The formulations are based on Touratier's higher-order shear deformation beam theory. The physical properties of the porous functionally graded material beam are graded through the width and thickness using a power law distribution. Two porosities models approximating the even and uneven porosity distributions are considered. The governing equations of the wave propagation in the porous functionally graded beam are derived by employing the Hamilton's principle. Closed-form solutions for various parameters and porosity types are obtained, and the numerical results are compared with those available in the literature.The numerical results show the power law index, number of wave, geometrical parameters and porosity distribution models affect the dynamic of the FG beam significantly.

An Analytical and Experimental Study on the Thermal Shroud Effect to Minimize Thermal Deformation of a High L/D Ratio Cylinder (장축 실린더의 열변형 최소화를 위한 차열관 효과 해석 및 실험 연구)

  • Ahn, Sang-Tae
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.5
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    • pp.54-63
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    • 2007
  • A barrel is a high length-to-diameter ratio cylinder that is influenced by environmental factors such as sunlight, precipitation, wind and clouds. Cross-barrel temperature differences caused by uneven heating or cooling lead to thermal deformation that degrades accuracy. Therefore, a barrel is covered by thermal shrouds to minimize the type of thermal deformation, "fall-of-shot". In this paper, an analytical and experimental study is presented to design the thermal shrouds for a gun barrel and to evaluate the thermal shroud effect. First, an analytical study on the thermal shroud effect to minimize thermal deformation of a gun barrel by sunlight and wind is performed. The coupled analysis of thermal fluid dynamics of the air flow between a barrel and thermal shrouds and thermal stresses of a barrel Is performed to clarify both the thermal shroud effect and the drift in gun muzzle orientation by thermal deformation. Second, experiments are carried out to test and evaluate the thermal shroud effect on the performance of a gun barrel. The drift in gun muzzle orientation against the solar radiation is confirmed by the experiments, and the results well agree with the analytical estimation. Third, three principal design factors that are presumed to have an effect on the performance of the thermal shrouds are also analyzed; sorts of shroud materials, wall-thickness of thermal shrouds, and distance of the gap between a barrel and thermal shrouds.

Bending analysis of porous microbeams based on the modified strain gradient theory including stretching effect

  • Lemya Hanifi Hachemi Amar;Abdelhakim Kaci;Aicha Bessaim;Mohammed Sid Ahmed Houari;Abdelouahed Tounsi
    • Structural Engineering and Mechanics
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    • v.89 no.3
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    • pp.225-238
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    • 2024
  • In this paper, a quasi-3D hyperbolic shear deformation theory for the bending responses of a functionally graded (FG) porous micro-beam is based on a modified couple stress theory requiring only one material length scale parameter that can capture the size influence. The model proposed accounts for both shear and normal deformation effects through an illustrative variation of all displacements across the thickness and satisfies the zero traction boundary conditions on the top and bottom surfaces of the micro-beam. The effective material properties of the functionally graded micro-beam are assumed to vary in the thickness direction and are estimated using the homogenization method of power law distribution, which is modified to approximate the porous material properties with even and uneven distributions of porosity phases. The equilibrium equations are obtained using the virtual work principle and solved using Navier's technique. The validity of the derived formulation is established by comparing it with the ones available in the literature. Numerical examples are presented to investigate the influences of the power law index, material length scale parameter, beam thickness, and shear and normal deformation effects on the mechanical characteristics of the FG micro-beam. The results demonstrate that the inclusion of the size effects increases the microbeams stiffness, which consequently leads to a reduction in deflections. In contrast, the shear and normal deformation effects are just the opposite.

On the size-dependent behavior of functionally graded micro-beams with porosities

  • Amar, Lemya Hanifi Hachemi;Kaci, Abdelhakim;Tounsi, Abdelouahed
    • Structural Engineering and Mechanics
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    • v.64 no.5
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    • pp.527-541
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    • 2017
  • In this work, a new hyperbolic shear deformation beam theory is proposed based on a modified couple stress theory (MCST) to investigate the bending and free vibration responses of functionally graded (FG) micro beam made of porous material. This non-classical micro-beam model introduces the material length scale coefficient which can capture the size influence. The non-classical beam model reduces to the classical beam model when the material length scale coefficient is set to zero. The mechanical material properties of the FG micro-beam are assumed to vary in the thickness direction and are estimated through the classical rule of mixture which is modified to approximate the porous material properties with even and uneven distributions of porosities phases. Effects of several important parameters such as power-law exponents, porosity distributions, porosity volume fractions, the material length scale parameter and slenderness ratios on bending and dynamic responses of FG micro-beams are investigated and discussed in detail. It is concluded that these effects play significant role in the mechanical behavior of porous FG micro-beams.