• Title/Summary/Keyword: Under Water Cutting

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A Study on Contact Arc Metal Cutting for Dismantling of Reactor Pressure Vessel (원자로 해체를 위한 수중 아크 금속 절단기술에 대한 연구)

  • Kim, Chan Kyu;Moon, Do Yeong;Moon, Il Woo;Cho, Young Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.22-27
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    • 2022
  • In accordance with the growing trend of decommissioning nuclear facilities, research on the cutting process is actively proceeding worldwide. In general, a thermal cutting process, such as plasma cutting is applied to decommissioning a nuclear reactor pressure vessel (RPV). Plasma cutting has the advantage of removing the radioactive materials and being able to cut thick materials. However, when operating under water, the molten metal remains in the cut plane and re-solidifies. Hence, cutting is not entirely accomplished. For these environmental reasons, it is difficult to cut thick metal. The contact arc metal cutting (CAMC) process can be used to cut thick metal under water. CAMC is a process that cuts metal using a plate-shaped electrode based on a high-current arc plasma heat source. During the cutting process, high-pressure water is sprayed from the electrode to remove the molten metal, known as rinsing. As the CAMC is conducted without using a shielding gas, such as Argon, the electrode is consumed during the process. In this study, CAMC is introduced as a method for dismantling nuclear vessels and the relationship between the metal removal and electrode consumption is investigated according to the cutting conditions.

A study on the slot cutting in granite by high speed water jet (초고압수에 의한 화강석절삭에 대한 연구)

  • ;;Ryu Chang-ha
    • Tunnel and Underground Space
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    • v.4 no.2
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    • pp.92-101
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    • 1994
  • Water jet has been employed in extraacton of minerals for many years but the applications of low pressure jent s ar emodfined to some fields. With increasing strength of equipment it is possible to consider the use of high speed water jets for cutting hard rock. The high speed water jet technology is applied to various engineering fiels such as precessing rocks, quarrying rocks, mechanical fracturing as wel as rock excavation under the sea. For slot cutting in rocks with high speed water jets it is necessary to establish the empirical formula for estiamation of the cutting depth. The cutting depth is influenced by cutting parameters such as driving pressure, traverse speed, standoff distance, and shape and diameter of nozzel. Tests were carried out with a variety of cutting parameters on three types of granite. Nozzle pressures ranged from 1,200 to 2,800 bar, traverse speeds from 0.45 to 10.38 cm/min, standoff distances from 4.5 to 13.5 mm, and three types of nozzle diameter were used.

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Biodegradation of Cutting Oil by Pseudomonas aeruginosa KS47 (Pseudomonas aeruginosa KS47에 의한 절삭유의 생물학적 분해)

  • Kim, Lan-Hee;Lee, Sang-Seob
    • Korean Journal of Microbiology
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    • v.44 no.1
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    • pp.22-28
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    • 2008
  • Cutting oils are emulsionable fluids widely used in metal working processes. Their composition is mineral oil, water, and additives (fatty acids, surfactants, biocides, etc.) generating a toxic waste after a long use. Cutting oils also affect colour, taste and odour of water, making it undesirable for domestic and industrial uses. In these days, conventional treatment methods as evaporation, membrane separation or chemical separation have major disadvantages since they generate a concentrated stream that is more harmful than the original waste. In this study, our purpose is to reduce cutting oils by using biological treatment. Eighty one strains were isolated from cutting waste oil of industrial waste water sludge under aerobic conditions. Among these strains, KS47, which removed 90.4% cutting oil in 48 hr, was obtained by screening test under aerobic conditions(pH 7, $28^{\circ}C$). KS47 was identified as Pseudomonas aeruginosa according to morphological, physiological and biochemical properties, 16S rDNA sequence, and fatty acid analysis. P. aeruginosa KS47 could utilize cutting oil as carbon source. In batch test, we obtained optimal degradation conditions(1.5 g/L cell concentration, pH 7, and temperature $30^{\circ}C$). Under the optimal conditions, 1,060 mg/L cutting oil was removed 83.7% (74.1 mg/L/hr).

Comparison of cutting performance of an AWJ with several types of abrasives (Water jet 절단에서의 연마재 종류별 성능 비교 시험)

  • Choon Sunwoo;;Ryu Chang ha;Kwng soo Kwon
    • Tunnel and Underground Space
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    • v.6 no.2
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    • pp.175-183
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    • 1996
  • Linear cutting tests on granite were conducted to evaluated the cutting performance of abrasive water jet(AWJ) using several types of abrasives. The abrasives used in the tests were grarnet, alumimum oxide, and silicon carbide. And one type of granite which is comercially known as "KeuchangSuk" was used as workpiece throughout the tests. The results from the tests were described in terms of cutting depth and abrasive productivity. Authors tried to confirm the effects of the operational parameters of abrasive mass flow rate, water pressure, and traverse speed of nozzle on cutting depth and presented almost all the data obtained in the tests. Abrasive productivity can be defined as the area of kerf wall cut by unit weight of abrasive and is an important factor to evaluated the cutting ability of abrasive and assess the cost effectiveness of an AWJ system. In the tests the maximum abrasive productivities of garnet, alumina, and silicon carbide were about 0.21, 0.24, and 0.20 $\textrm{cm}^2$ respectively under similar operational conditions.onditions.

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A Study of the Effectives for Surface Roughness by Cutting Angle and Cutting Fluid (절삭공구와 절삭유가 가공부위 표면거칠기에 미치는 영향에 관한 연구)

  • Choi, Sung-Yun;Kwon, Dae Kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.57-62
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    • 2018
  • In this report, Cutting of metals are basically existence of fundamentally important cutting method. It is necessary task for the advanced technical production which are need more precision and efficient to over an idealistic surface roughness. This study is resulted through cutting the row materials of SM45C, in the diluted solubility water type of cutting fluids twenty times and forty times as many as that water, by variable in the velocity, feed rate, depth of cut, comparing the examine under same cutting conditions.

Corrosion Behavior of AZ31 Magnesium Alloy during Machining (AZ31 마그네슘 합금의 절삭가공과정에서의 부식거동)

  • Kim, Jae-Hak;Kwon, Sung-Eun;Lee, Seung-Jae
    • Journal of the Korea Institute of Military Science and Technology
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    • v.15 no.3
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    • pp.315-321
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    • 2012
  • In the study, corrosion characteristics of AZ31 magnesium alloy under various environments exposed during machining(immersion in cutting oil, 5 % cutting oil aqueous solution and distilled water & contact with dissimilar metals, SPC4 and A5052-H32) were investigated. A corrosion test was performed AZ31 magnesium alloy was immersed in each electrolyte solution after contacting with each dissimilar metals, and the results were observed by an electron microscope. In immersion tests, corrosion of AZ31 magnesium alloy showed to be in the sequence of distilled water> 5 % cutting oil aqueous solution> cutting oil> air, and in the test of contact with dissimilar metals, corrosion showed to be in the sequence of SPC4> A5052-H32> AZ31. It can be concluded that to prevent corrosion during machining, AZ31 magnesium alloy must prevent contacting water and use magnesium alloy for raw material of Jig & Fixture.

Development of Scribing Machine for Semiconductor Wafer (반도체 웨이퍼용 스크라이빙 머신의 개발)

  • 차영엽;최범식;고경용
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.222-222
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    • 2000
  • The general dicing process cuts a semiconductor wafer to lengthwise and crosswise direction by using a rotating circular diamond blade. But inferior goods are made under the influence of several parameters in dicing such as blade, wafer, cutting water and cutting conditions. Moreover we can not applicable this dicing method to GaN wafer, because the GaN wafer is harder than the other wafer as GaAs. In older to overcome this problem, a new dicing process is necessary. This paper describes a new machine using scriber and precision servo mechanism in order to dice a semiconductor wafer.

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Slope stability method establish and carry out in vertical slope for tunnel excavation (터널의 굴착을 위한 수직사면의 안정대책 방안 수립 및 시행)

  • Park, Chal-Sook;Kim, Jun-Yong;Kwan, Han;Kim, Min-Jo;Choi, Yu-Kyung
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.992-1006
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    • 2008
  • The tunnel type spillways is under construction to increasing water reservoir capacity in Dae-am dam. Cutting-slope adjacent to outlet of spillways had been originally designed to be 63 degrees and about 65m in height. Examination is carried out in preceding construction that it is caused to some problems possibility which of machine for slope cutting couldn't approach to the site, blasting for cutting slope might have negative influence on highway and roads nearby, and fine view along the Tae-hwa river would be eliminated. In order to establish stability of tunnel and more friendly natural environment that we are carry out detailed geological surface survey and analysis of slope stability. So, we are design and construct for tunnel excavation with possible method that it is keep up natural slope. The result of survey and analysis that natural slope was divided 3 zone(A, B, C zone). In A and B zone, in first removed floating rock, high tensile tension net is install that it prevent of release and falling of rock, in order to security during under working. In addition to, pre-stressed rock anchor is install purpose of security during tunnel excavation because of fault zone near vertical developed above excavation level. Zone C is relatively good condition of ground, design is only carry out random rock bolt. All zone are designed and constructed drainage hole for groundwater and surface water is easily drain. Desinged slpoe is harmony with near natural environment. Successfully, construction is completed.

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Evaluation of Runoff Prediction from Managed Golf Course using WEPP Watershed Model (WEPP 모형을 이용한 골프장 잔디 관리에 따른 유출특성 모의)

  • Choi, Jaewan;Shin, Min Hwan;Ryu, Ji Chul;Kum, Donghyuk;Kang, Hyunwoo;Cheon, Se Uk;Shin, Dong Seok;Lim, Kyoung Jae
    • Journal of Korean Society on Water Environment
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    • v.28 no.1
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    • pp.1-9
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    • 2012
  • It has been known that Golf course could impose negative impacts on water-ecosystem if pollutant-laden runoff is not treated well. It is important to control non-point source and re-use treated wastewater from the golf course to secure water quality of receiving waterbodies. At golf courses, the rainfall-runoff is affected by various practices to manage grasses. In many hydrological modelings, especially in simple rainfall-runoff modeling, effects on runoff of plant growth and cutting are not considered. In the study, the water erosion prediction project (WEPP), capable of simulating plant growth and various management, was evaluated for its runoff prediction from golf course under grass cutting and irrigation. The %Difference, $R^2$ and the NSE for runoff comparisons were 1.15%, 0.93 and 0.92 for calibration, and 18.12%, 0.82 and 0.88 for validation period, respectively. In grass cutting scenario, grass height was managed to be 18~25 mm. The estimated runoff was decreased by 27%. The difference in estimated total runoff was 11.8% depending on irrigation. As shown in this study, if grass management and irrigation are well-controlled, water quality of downstream areas could be obtained.

A SCANNING ELECTRON MICROSCOPIC STUDY OF CAVITY WALL (와동면(窩洞面)의 주사전자현미경적(走査電子顯微鏡的) 연구(硏究))

  • Lee, Myung-Jong
    • Restorative Dentistry and Endodontics
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    • v.11 no.1
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    • pp.11-18
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    • 1985
  • The purpose of this study was to observe the facial, lingual and gingival walls of the cavity walls with various kinds of cutting tools. Class II cavities were prepared in newly extracted sound humen mandibular 1st left premolars, and observed in Sanning electron microscope. Diamond point (#201) and Tungsten Carbide burs (#170L) were used in ultra high speed handpieces (rpm 200000), and Tungsten Carbide bur (#702) and Steel bur (#560) were used in conventional handpieces (rpm 6000). All cavities were prepared under water spray, except for some which were finished with a dry abrasive stone (#57). Some cavities were finished with chisels (#41, 42, 83). The following results were obtained. 1. The cavity walls prepared with Diamond point were rougher than the cavity walls with Carbide burs and Steel burs. 2. The chisels were produced the smoothest surface. 3. The cavity walls which were prepared with cutting blades rotated toward enamel surface from outside, were smoother than cavity walls which were prepared with cutting blades rotated toward outside from the enamel surface.

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