• Title/Summary/Keyword: Unbalance vibration

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Characteristic Vibration analysis of the Ox-Reactor Agitator (산소 반응 교반기의 진동 특성 분석)

  • Jang, Young-Seok;Lim, Jang-Ik;Gu, Dong-Sik;Kim, Hyo-Jung;Choi, Byung-Geun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.986-989
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    • 2008
  • Recently the agitator are being widely used in the machine plan in order to increase the petrochemical industry. The agitator normally consist of impeller, shaft, hub, reduction gear and the driving motor. It is one of the key design issue to confirm that the vibration caused by the rotation of the shaft should not coincide with the natural frequency of the shaft itself. And petrochemical industry as well as plants have been in operation for long period beyond their original design lives. In this paper the vibration of Ox-Reactor Agitator is measured for check machine condition. The result of diagnosis and solution is discussed in this paper.

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Classification System using Vibration Signal for Diagnosing Rotating Machinery (회전기계의 이상진단을 위한 진동신호 분류시스템에 관한 연구)

  • Lim, Dong-Soo;An, Jin-Long;Yang, Bo-Suk
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1133-1138
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    • 2000
  • This paper describes a signal recognition method for diagnosing the rotating machinery using wavelet-aided Self-Organizing Feature Map(SOFM). The SOFM specialized from neural network is a new and effective algorithm for interpreting large and complex data sets. It converts high-dimensional data items into simple order relationships with low dimension. Additionally the Learning Vector Quantization(LVQ) is used for reducing the error from SOFM. Multi-resolution and wavelet transform are used to extract salient features from the primary vibration signals. Since it decomposes the raw timebase signal into two respective parts in the time space and frequency domain, it does not lose either information unlike Fourier transform. This paper is focused on the development of advanced signal classifier in order to automatize vibration signal pattern recognition. This method is verified by the experiment and several abnormal vibrations such as unbalance and rubbing are classified with high flexibility and reliability by the proposed methods.

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Forced Vibration Analysis of the Hard Disk Drive Spindle Systems (하드디스크 드라이브 회전축계의 강제진동해석)

  • Lim, Seung-Chul
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1601-1608
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    • 2000
  • This paper is concerned with the forced flexural vibration analysis of hard disk drive (HDD) spindle systems with multiple thin disks, supported by two ball bearings based on the finite element model. This is the extension of the previous work which analytically modeled every system component taking into account its structural flexibility and also the centrifugal stiffening effect especially for the disks. Among the end results, the forced time response is expectedly useful for the vibration control of the spindle itself or the position servo control of the magnetic head. On the other hand, the steady state responses such as the frequency response function and the unbalance response are useful for system identification. Futhermore, through a coordinate transformation the equations of motion is also derived with respect to the inertial frame for convenient analyses of certain classes.

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Three-Dimensional Rotordynamic Analysis Considering Bearing Support Effects (베어링 지지 효과를 고려한 3 차원 로터동역학 해석)

  • Park, Hyo-Keun;Kim, Dong-Hyun;Kim, Myung-Kuk;Chen, Seung-Bae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.902-909
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    • 2006
  • In this study, three-dimensional rotordynamic analyses have been conducted using equivalent beam, hybrid and fun three-dimensional models. The Present computational method is based on the general finite element method with rotating gyroscopic effects of a rotor system. General purpose commercial finite element code, SAMCEF which includes practical rotordynamics module with various types of rotor analysis methods and bearing elements is applied. For the purpose of numerical verification, comparison study for a benchmark rotor model with support bearings is performed first. Detailed finite element models based on three different modeling concepts are constructed and then computational analyses are conducted for the realistic and complex three-dimensional rotor system. The results for rotor stability and mass unbalance response are presented and compared with the experimental vibration test conducted in this study.

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Modeling and Dynamic Analysis of a Front Loaded Washing Machine with Ball Type Automatic Balancer (볼 자동균형장치를 채용한 드럼세탁기의 모델링 및 동적 거동 해석)

  • 이준영;조성오;김태식;박윤서
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.119-131
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    • 1997
  • Ball type automatic balancer is used to reduce the vibration caused by unbalance of rotor. In this study, A analytic modeling of a front loaded washing machine with ball type automatic balancer has been suggested theoretically and ADAMS has been used to analyze the dynamic characteristics of automatic balancer. It is found from simulation and experimental results that the automatic balancer suppress the steady state vibration of the washing machine effectively. The test results match well with the simulation results of ADAMS, thereby the dynamic model of ADAMS can be used as virtual prototype to predict the vibration characteristics which could be changed by the modification of design variable and can reduce the design cycle sharply. To maximize the balancing effect of automatic balancer, the friction between balls and race and the deviation between geometric center and rotation center of drum need to be minimized and the optimum design for the stiffness of flange shaft and the angular acceleration of drum should be achieved.

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A Rotordynamics Analysis of High Efficiency and Hybrid Type Vacuum Pump (고효율 복합형 진공펌프의 로터다이나믹 해석)

  • Kim, Byung-Ok;Lee, An-Sung;Noh, Myung-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.10
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    • pp.967-975
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modern semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300 rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis and experimental modal analysis. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of lateral and torsional critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, unbalance responses under various unbalance locations, and torsional interference diagram. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

Analytical evaluation of water injection pump dynamic characteristic (물 분사 펌프 동특성의 해석적 평가)

  • Lee, JongMyeong;Lee, JeongHoon;Ha, JeongMin;Ahn, ByungHyun;Gu, DongSik;Choi, ByeongKeun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.04a
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    • pp.60-64
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    • 2013
  • Water injection pump produced the 1st oil well through the high pressure after the Deep water oil well drilling. After finish the work it is hard to produce only using itself pressure due to low pressure. Therefore it can be increased recovery factor through the injection seawater of high pressure. Is the key equipment used in the marine plant and it is developing at many industries. In this paper, Analyze changes in the natural frequency due to the stiffness of the bearing. Analyze the critical speed of the natural frequency due to the change of operation speed. And evaluate the Stability. And then analyze the displacement and clearance through the unbalance response this way has contributed to the reliability of the developing product. Through a mathematical analysis.

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Dynamic response analysis of vertical pumps (입형펌프의 동적 응답해석)

  • 양보석;김원철;임우섭;권명래
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.362-372
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    • 1989
  • It is important in design of vertical pumps to consider external excitation in addition to rotor vibration due to unbalance. In this study, a model of a vertical pump was developed for the analysis of its dynamic response. The vertical pump was modeled with lumped masses and springs which represent multi-cylindrical and rotor structure. A dynamic simulation program was developed and numerical calculation on the above mentioned problems were carried out.

Effect of Unbalance on Vibration and Machining of Al6061 Aluminum Alloy in Precision Rotator (정밀회전체의 언밸런스 변화에 따른 진동과 Al6061 알루미늄 합금 가공에 미치는 영향)

  • Kim, Min Soo;Kim, Jung Tae;Park, Seok Woo;Jeong, Dong Uk;Choi, Sun Ho;Koo, Bon Heun;Yoon, Sang Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.76-82
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    • 2021
  • At present, with the development of precision instruments, high dimensional accuracy of workpieces must be ensured. In particular, for the aluminum alloys used in automobiles, the surface roughness of the workpiece is extremely important. The dimensional accuracy and surface roughness of the workpiece is considerably affected by the rotational accuracy of the rotor. Therefore, to enhance the rotational accuracy, various variables such as those related to the components such as bearings, motors, and end mills, rotational speeds, and vibrations must be considered. In this study, the difference in the quality of the workpieces was compared considering the weight imbalance and rotational speed as variables.

A study on the Active Control for Flexible Rotors Using Phase Control Method (위상 조절방법에 의한 유연 회전체의 능동제어에 관한 연구)

  • Lee W.C.;Kim S.W.;Kim J.S.;Park H.O.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.280-283
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    • 2005
  • This study performed by a previous research for the applying expert system to active vibration control algorithm. In order to increase productivity and efficiency, high-speed rotating machines become popular these days. They are likely to vibrate and cause machine failure even though they have small unbalance. Therefore, a high-speed rotating machine needs a balancing technique. ISO 11342 classifies flexible rotors in accordance with their balancing requirements and establishes methods of assessment of residual unbalance. But, even if they finished balancing work, they have harmful effect vibration under the high-speed rotating environment. This vibration effect is very small, but it must be removed for the improvement of the rotor's spin accuracy. This paper introduces a new active control method that remove the exciting force by a phase control. For this method, the high-speed rotating rotor was reconstructed by a flexible rotor model. The forces which excite the rotating system suppose cyclic forces, we obtain the responses by numerical method. And then through the pattern analysis about the vibraton responses, the controler generate the control force with the reverse phase and similar magnitude. This paper suggest an phase control method and shows how to improve the rotating vibration accuracy of the flexible rotor dynamics system using phase control method.

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