• 비파괴검사학회지
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• 제27권3호
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• pp.224-230
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• 2007

This work is aimed to explore a possibility of using the generalized Lamb waves for nondestructive evaluation of the bonding quality of layered substrates. For this purpose, we prepared two sets of specimens with imperfect bonding at their interfaces; 1) TiN-coated specimens with various wear conditions, and 2) CVD diamond specimens with various cleaning conditions. A dispersion simulation performed for layered substrates with imperfect interfaces are carried out to get the characteristics of dispersion curves that can be used for bonding quality evaluation. Then the characteristics of dispersion curves of the fabricated specimens are experimentally determined by use of an ultrasonic backward radiation measurement technique. The results obtained in the present study show that the lowest velocity mode (Rayleigh-like) of the generalized Lamb waves are sensitively affected by the bonding quality. Therefore, the generalized Lamb waves can be applied for nondestructive evaluation of imperfect bonding quality in various layered substrates.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집A
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• pp.609-615
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• 2001

This study proposes analysis and evaluation method of time series ultrasonic signal using attractor analysis for fusion joint part of polyethylene piping. Quantitatively characteristics of fusion joint part is analysed features extracted from time series. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics. These differences in characteristics of fusion joint part enables the evaluation of unique characteristics of fusion joint part. In quantitative fractal feature extraction, feature values of 4.291 in the case of debonding and 3.694 in the case of bonding were proposed on the basis of fractal dimensions. In quantitative quadrant feature extraction, 1,306 point in the case of bonding(one quadrant) and 1,209 point(one quadrant) in the case of debonding were proposed on the basis of fractal dimensions. Proposed attractor feature extraction can be used for integrity evaluation of polyethylene piping material which is in case of bonding or debonding.

• 한국가스학회지
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• 제18권1호
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• pp.46-51
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• 2014

이 논문의 목적은 자동차 램프의 초음파 접합 공정을 합성한 자동차 램프 생산시스템에 관한 연구이다. 램프어셈블리를 생산할 때 독립된 단순 공정에 의해 사출과 초음파 접합, 항온풀림, 조립과 포장을 하던 분리된 작업공정을 원스텝(One-step) 일관공정으로 합성하여 초음파 접합시 발생되는 미세한 발생가스와 소음에 대하여 작업자에게 미치는 영향을 최소화하였다. 또한, 합성 공정에 의한 에너지 저감과 이를 자동공정에 의해 생산함으로써 생산 효율을 극대화하였다. 이 방식은 제어시스템의 타당성을 검토하기 위해 수학적 모델링을 하였고, 이들 수식을 이용하여 플랜트의 전달함수와 필요에 따라 bode선도를 이용하여 안정성과 적합한 제어기를 선정하였다. 이 연구에서 사출 물을 뒤집기 위한 $180^{\circ}$ 회전 제어장치는 중력의 영향으로 비선형 항 $M_{eq}\;lcos{\theta}(t)$이 나타났고, 이를 해결하기위해 피드포워드 제어기법을 적용하여 시스템의 선형화 및 안정화를 확보하였다.

• 동력기계공학회지
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• 제18권5호
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• pp.100-105
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• 2014

It has been previously reported that in principle sludge and blockages can be detected and even characterized by using guided ultrasonic torsional waves, based on an idealized model in which the sludge layer was simplified in terms of geometry and material properties. The work revealed that the presence of a layer inside a pipe scatters the guided wave propagating in the pipe and both the reflection and transmission of the guided wave can be used to effectively detect and characterize the layer. This paper proceeds the work by taking into account more realistic sludge characteristics, including irregular circumferential profiles of the sludge layer and imperfect bonding state between the sludge and the pipe. The influence of these issues is investigated to identify the critical factors that influence the detection and characterization capability of the two measurements.

• 한국생산제조학회지
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• 제19권2호
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• pp.260-266
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• 2010

Today's consumers are looking for emotional design which can fulfill their own potential desire. Emotion varies according to individual circumstance, age, sex, culture, education, profession and so on. Automotive instrument panel design is the most important part of interior design, because it affects the impression of interior design and has the equipments for safety, entertainment and various information. Thus, this study was performed to apply emotional design to automotive instrument panel which is the most important part of automotive interior, and find the best bonding conditions to build instrument panel efficiently by comparing mechanical properties in thermoplastic resin of polyethylene (PE) adhesion. Satisfactory adhesion was executed in ultrasonic welding for the same materials of PE. The best welding conditions were found to be welding time of I second, welding pressure of 250 kPA for PE-PE welding. Dissimilar materials were adhered when adhesion and ultrasonic welding were performed at the same time.

• Nuclear Engineering and Technology
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• 제54권4호
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• pp.1221-1229
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• 2022

In this work, the guided wave de-bonding area-detecting technique was studied for application to containment liner plates in nuclear power plant areas. To apply this technique, an appropriate Lamb wave mode, symmetric and longitudinal dominance, was verified by the frequency shifting technique. The S0 2.7 MHz mm Lamb wave mode was chosen to realize quantitative experimental results and their visualization. Results of the bulk wave, longitudinal wave mode, and comparison experiments indicate that the wave mode was able to distinguish between the de-bonded and bonded areas. Similar to the bulk wave cases, the bonded region could be distinguished from the de-bonded region using the Lamb wave approach. The Lamb wave technique results showed significant correlation to the de-bonding area. As the de-bonding area increased, the Lamb wave energy attenuation effect decreased, which was a prominent factor in the realization of quantitative tomographic visualization. The feasibility of tomographic visualization was studied via the application of Lamb waves. The reconstruction algorithm for the probabilistic inspection of damage (RAPID) technique was applied to the containment liner plate to verify and visualize the de-bonding condition. The results obtained using the tomography image indicated that the Lamb wave-based RAPID algorithm was capable of delineating debonding areas.

• 한국생산제조학회지
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• 제22권3호
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• pp.459-464
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• 2013

The purpose of a micro-mixing device is to enhance the mixing by increasing the diffusion effect between different types of flows. There have been many attempts to actively or passively increase mixing. However, those studies were limited to lab-scale experiments because the production of devices requires a series of processes, time, cost, and the mixing quality itself. For this reason, this study attempted to develop a quick and simple process for micro-mixing device fabrication by using conventional machining and bonding processes and applying ultrasonic waves from the outside of the mixing device. The mixing quality was quantified by using the mixing index, and the results showed that the proposed system increases the mixing from ~33% to ~10% with respect to the flow rates.

• 비파괴검사학회지
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• 제26권1호
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• pp.7-11
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• 2006

기계부품의 세라믹 코팅 층은 사용 중 그 표면특성이 변하므로 잔류수명 예측과 신뢰성 확보를 위해 비파괴적으로 세라믹 코팅 층의 특성을 평가하는 것은 매우 중요하다. 이를 위해 본 인구는 AISI 1045 강과 오스테나이트 스테인리스 304 강 모재위에 매우 얇은 TiN 세라믹 층을 코팅한 시편에 내하여 누설 레일리(Rayleigh) 표면파를 이용한 TiN 코팅부재의 특성평가를 시도하였다. 후방복사 측정기법으로 코팅 층 내의 표면파의 전파특성이 평가되었고 표면 거칠기, 코팅 층 두께, 마모조긴 둥이 다양한 시편들에 대해 후방복사 프로파일이 측정되었다. 후방복사 프로파일의 정점각과 크기는 시편의 조건들에 따라 민감하게 변하였고, 정점각의 증가는 코팅 층 접합 강도의 저하로 설명되었다. 결과들은 후방복사 기법을 이용한 표면파의 분산성 평가가 코팅 층의 특성 평가에 매우 유용함을 보여주었다.