• Title/Summary/Keyword: Ultrasonic reflection

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Implementation of Ultrasonic Immersion Technique for Babbitt Metal Debonding in Turbine Bearing (초음파 수침법을 이용한 터빈베어링 Babbitt금속 박리 검사 기술)

  • Jung, Gye-Jo;Park, Sang-Ki;Cho, Yong-Sang;Park, Byung-Cheol;Kil, Doo-Song
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.348-353
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    • 2004
  • This study is aimed for the implementation of ultrasonic method to assess the reliability of turbine bearings. A modified ultrasonic immersion technique was carried out in both laboratory experiment and field application. From the laboratory results, we confirmed that the condition of interface layer between the babbitt and base metal be monitored by the C-Scan. The C-scan image by the ultrasonic immersion test can be used successfully to observe the condition of interface layer. The testing with a focused transducer provides a promising approach for estimating the extent of the damaged region and observing the interface layer effectively. The difference of the ultrasonic reflection ratio between the bonding and debonding area at the interface layer is one of the key parameters for assessing the extent of the damaged area; additionally, the reflection amplitude exhibits a favorable correlation with the overall damage level. The technique developed in this study was applied to the inspection of the turbine bearings at several power plants in Korea whereby the applicability in the field can be ascertained.

Defect ratio evaluation of the rock bolt grouting using the reflection method of guided ultrasonic waves (유도초음파의 반사법을 이용한 록볼트 그라우팅의 결함비율 평가)

  • Yu, Jung-Doung;Bae, Myeong-Ho;Han, Shin-In;Lee, In-Mo;Lee, Jong-Sub
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.10 no.3
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    • pp.221-232
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    • 2008
  • Rock bolts have been installed into rockmass as a main support system. In order to evaluate the rock bolt integrity using non-destructive technique, the transmission method of the guided ultrasonic wave has been successfully performed. For the transmission method, however, the source for the generation o# guided ultrasonic waves should be installed at the end of the steel bar during construction of the rock bolt in the field. The purpose of this study is to suggest a reflection method that the source and the receiver are installed on the head of the steel bar. The reflection method is compared with the transmission method using non-embedded rock bolts and rock bolts embedded in concrete block. In this experiment, the piezo disc element is used as the source and the AE sensor is used as the receiver. The wavelet transform is applied to determine the energy velocity. The experimental studies show that the reflection method produces almost identical value of the transmission method, and the energy velocity increases with the defect ratio. This study suggests that the reflection method of the guided ultrasonic wave may be a suitable method fur the rock bolt integrity evaluation in the field.

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A study on the detection method of inner's crack of STS304 pipe using Ultrasonic Testing (초음파 검사법을 이용한 STS304 배관재 내부 균열 측정 방법에 대한 연구)

  • Hwang, Woong-Gi;Lee, Kyung-Min;Woo, Young-Kwan;Seo, Duck-Hee;Lee, Bo-Young
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.415-418
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    • 2011
  • Thermal fatigue is one of the life-limiting damage mechanisms in the nuclear power plant conditions. The turbulent mixing of fluids of different temperatures induces rapid temperature changes to the pipe wall. The successive thermal transients cause varying cyclic thermal stresses. These cyclic thermal stresses cause fatigue crack nucleation and growth similar to the cyclic mechanical stresses. The aim of this study was to fulfil the need by developing an real crack manufacturing method, which would produce realistic cracks. The test material was austenitic STS 304, which is used as pipelines in the reactor coolant system of a nuclear power plants. In order to fabricate thermal fatigue crack similar to realistic crack, successive thermal transients were applied to the specimen. Thermal transient cycles were combined with heating (60sec) and cooling cycle (30sec). And, In order to identify ultrasonic characteristic, it was performed the ultrasonic reflection measuring method for the fabricated specimen. From the results of ultrasonic reflection measuring testing, it was conformed that A-scan results(average 83% of real crack depth) for the TFC reference specimen was more enhanced NDT reliability than results(average 38% of real crack depth) for the EDM notch reference specimen.

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Development of Safety Sensor for Vehicle-Type Forest Machine in Forest Road

  • Ki-Duck Kim;Hyun-Seung Lee;Gyun-Hyung Kim;Boem-Soo Shin
    • Journal of Forest and Environmental Science
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    • v.39 no.4
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    • pp.254-260
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    • 2023
  • A sensor system has been developed that uses an ultrasonic sensor to detect the downhill slope on the side of a forest road and prevents a vehicle-type forest machine from rolling down a mountainside. A specular reflection of ultrasonic wave might cause severe issues in measuring distances to targets. By investigating the installation angle of the sensor to minimize the negative effects of specular reflection, the installation angle of lateral monitoring ultrasonic sensor could be determined based on the width of road shoulder. Obstacles such as small rocks or piece of log in a forest road may cause the forest machine to be overturned while the machine riding over due to excessive its posture change. It was determined that the laser sensor could be a part of a sensor system capable of specifying the location and size of small obstacles. Not only this sensor system including ultrasonic and laser sensors can issue a warning of dangerous sections to drivers in forest forwarders currently in use, but also it can be used as a driving safety sensor in autonomous forest machine or remote-control forest machine in the future.

Study of the Weld Defects Identification Method by Ultrasonic Pulse Echo Patterns (초음파 펄스 에코 패턴으로 용접 결함 식별 방법 연구)

  • Kim, Won-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6114-6118
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    • 2013
  • This study examined the ultrasonic pulse reflection method(UPRM) for testing each ultrasonic pulse waveform model(UPWM) based on weld defects. The sharp crack of a clear signal was generated. The echo height of the defective probes changed according to the location. In a long crack in a circle around the defective probes, the Swivel scanning echo height when using the particle was reduced drastically. The peaks in the echo were thin because the needle was pointed. The porosity defects arising from a single echo was sharp and crisp, but a number of pores of the collective reflection overlapped and ajagged echo was observed. Slag, slag inclusions, cracks, and defects at the Swivel scan of each particle using the echo shape showed difference in the degree. Cracks were revealed as sudden changes in the echo height of the slag inclusions: increase ${\rightarrow}$ decrease ${\rightarrow}$ increase ${\rightarrow}$ decrease. In addition, the location of a number of defects in the dense pore geometry, such as a typical echo sundry, revealed the shape in the slag. Poor penetration of the defect echo, revealed the cracks to have a sharp-edged, crack-like shape with an echo.

Computer Simulation of Multiple Reflection Waves for Thickness Measurement by Ultrasonic Spectroscopy (초음파 Spectroscopy에 의한 두께측정을 위한 다중반사파의 시뮬레이션)

  • Park, I.G.;Han, E.K.;Choi, M.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.1
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    • pp.9-15
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    • 1992
  • Ultrasonic spectroscopy is likely to become a very powerful NDE method for detection of microfects and thickness measurement of thin film below the limit of ultrasonic distance resolution in the opaque materials, provides a useful information that cannot be obtained by a conventional ultrasonic measuring system. In this paper, we considered a thin film below the limit of ultrasonic distance resolution sandwitched between two substances as acoustical analysis model, demonstrated the usefulness of ultrasonic spectroscopic analysis technique using information of ultrasonic frequency for measurements of thin film thickness, regardless of interference phenomenon and phase reversion of ultrasonic waveform. By using frequency intervals(${\triangle}f$) of periodic minima from the ratio of reference power spectrum of reflective waveform obtained a sample to power spectrum of multiple reflective waves obtained interference phenomenon caused by ultrasonic waves reflected at the upper and lower surfaces of a thin layer, can measured even dimensions of interest are smaller than the ultrasonic wave length with simplicity and accuracy.

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Non-destructive Evaluation to Assess Leak of Bond in Brazed Large Generator ″ C″ -Coil by Ultrasonic Retro-Reflection (초음파 Retro-Reflection에 의한 대형 발전기용 C-Coil Brazed부의 비파괴적 평가)

  • 성운학;양병일;김정태
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.305-307
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    • 2004
  • One set of rotor coils is required per each large generator rotor assembly, Rotors consist of two directly opposing poles. Each pole requires from 5 to 9 coils. Each coil is made up of two halves identified on the connection end. These coil halves will be joined together by butt brazing process during subsequent rotor assembly. Each half coil is made up of typically 4 to 9 layers of copper conductors. Because of Generator rotor is rotated very high speed with 3,600RPM, the quality soundness of brazed joints is very important at each coil. But, it is very difficult to be optimized non-destructive evaluation, because c-coil has the long shape and evaluation is to be done assembled condition. In this paper introduce newly developed inspection process and acceptance standards for the ultrasonic inspection of " C" coil butt braze. This inspection system is a semi-automatic ultrasonic flaw detector with data acquisition and retention capable of assessing the relative lack of bond of brazed butt joints

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Ultrasonic Reflection at a Water/Fiber Reinforced Polymer Composite/Water Interface (물/섬유강화 고분자 복합재료/물 경계면에서의 초음파 반사)

  • Lee, J.H.;Lee, S.C.;Jun, J.N.;Oh, S.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.1
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    • pp.15-20
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    • 1993
  • This study describes ultrasonic reflection at a water/fiber reinforced polymer composite/water interface. Theoretical predictions of reflected beam amplitudes are also presented. Four different polymer composite laminates are investigated : T300/5208 graphite/epoxy $[0]_{31T},\;[45/90/-45/0]_{3S},\;[45/-45]_{2S}$, and S-2 glass/epoxy $[0/90]_{4S}$. The analytical leaky plate wave dispersion curves for the unidirectional laminate and other three laminates can be obtained by searching for the minimum magnitude of the reflection coefficient.

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Modeling and Target Classification Using Multiple Reflections of Sonar (초음파의 다중 반사 특성을 이용한 표식 모델 및 분리)

  • Kweon Inso;Lee Wangheon
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.9
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    • pp.779-784
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    • 2004
  • This paper describes a sonic polygonal multiple reflection range sensor (SPMRS), which uses multiple reflection properties usually ignored in ultrasonic sensors as disturbances or noises. Targets such as a plane, corner, edge, or cylinder in indoor environments can easily be detected by the multiple reflection patterns obtained with a SPMRS system. Target classification and feature data extraction, such as distance and azimuth to the target, are computed simultaneously by considering the geometrical relationships between the detected targets, and finally the environment model is generated by refining the detected targets. In addition, the narrow field of view of a sonar range sensor is increased and the scanning time is reduced by active motion of the SPMRS stepping servomechanism.

Modeling and Target Classification Using Multiple Reflections of Sonar

  • Lee, Wang-Heon;Yoon, Kuk-Jin;Kweon, In-So
    • Proceedings of the KIEE Conference
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    • 2003.11c
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    • pp.830-835
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    • 2003
  • This paper describes a sonic polygonal multiple reflection range sensor (SPMRS), which uses multiple reflection properties usually ignored in ultrasonic sensors as disturbances or noises. Targets such as a plane, corner, edge, or cylinder in indoor environments can easily be detected by the multiple reflection patterns obtained with a SPMRS system. Target classification and feature data extraction, such as distance and azimuth to the target, are computed simultaneously by considering the geometrical relationships between the detected targets, and finally the environment model is generated by refining the detected targets. In addition, the narrow field of view of a sonar range sensor is increased and the scanning time is reduced by active motion of the SPMRS stepping servomechanism.

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