• Title/Summary/Keyword: Ultrasonic nondestructive testing

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Characterization of TiN Layered Substrate using Leaky Rayleigh Surface Wave (누설 레일리 표면파를 이용한 TiN 코팅 부재의 특성평가)

  • Kwon, Sung-Duk;Kim, Hak-Joon;Song, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.1
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    • pp.7-11
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    • 2006
  • Since ceramic layers coated on machinery components inevitably experience the changes in their properties it is necessary to evaluate the characteristics of ceramic coating layers nondestructively for a reliable use of coated components and 4heir remaining life prediction. To address such a need, in the present study, an ultrasonic backward radiation technique is applied to investigate the characteristics of leaky Rayleigh surface waves propagating through the very thin TiN ceramic layers coated on AISI 1045 steel or austenitic 304 steel substrate with three different conditions of surface roughness, coating layer thickness and wear condition. In the experiments performed in the present work, the peak angle and the peak amplitude of ultrasonic backward radiation profile varied sensitively according to three specimen preparation renditions. in fact, this result demonstrates a high possibility of the ultrasonic backward radiation as an effective tool for the nondestructive characterization of the resting layers even in such a thin regime.

Nondestructive Evaluation for Grain Refinement of Aluminum Alloy of Equal-Channel Angular Pressing (ECAP 가공한 알루미늄합금의 결정립 미세화에 대한 비파괴평가)

  • Ahn, Seok-Hwan;Nam, Ki-Woo;Kim, Jin-Hwan;Kang, Suk-Bong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.2
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    • pp.132-139
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    • 2002
  • The grain size of aluminum alloy was refined to the submicrometer level by using equal-channel angular pressing(ECAP). The effect of grain size refinement was evaluated by the tensile test, micro-hardness test, microstructure observations, ultrasonic test and acoustic emission test. The strength and the Vickers hardness were increased significantly according to grain size refinement after equal-channel angular pressed. The ultrasonic velocity was faster after equal-channel angular pressed, and the high frequency range appeared. The results of the ultrasonic velocity and the frequency range are expected to be basic data that can prove the grain size refinement

Evaluation of fracture Appearance Transition Temperature to Pressure Vessel by Ultrasonics (초음파에 의한 압력용기의 연취성천이온도 평가)

  • Nam, Young-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.5
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    • pp.373-380
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    • 2000
  • It is useful to use NDE methods to assess the mechanical properties of materials since destructive methods are time-consuming and usually require cutting of sample from the material/component. In the present research, ultrasonic characteristics have been utilized to evaluate changes of mechanical properties due to heat treatment temperature and condition. The attenuation coefficient of ultrasonic wave increased as the heat treatment temperature because the grain size increased in size as the temperature. The attenuation coefficient decreased as the heat treatment has been progressed (quenched, tempered, PWHT). In the case of ultrasonic velocity measurement, velocity difference between quenched and tempered/PWHT was 40 m/s. There was a good relationship between the attenuation coefficient and the toughness. The relationship can be used for the nondestructive evaluation of the forged reactor vessels. Moreover, the method may be effectively used in the field application.

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Fatigue Behavior of STS316L Weldments and Degradation Characteristic Evaluation by Ultrasonic Test (STS316L 용접부의 피로거동 및 초음파시험에 의한 열화특성 평가)

  • Nam, Ki-Woo;Park, So-Soon;Ahn, Seok-Hwan;Do, Jae-Yoon;Park, In-Duck
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.2
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    • pp.156-164
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    • 2003
  • STS316L had been used as the structural material for energy environmental facilities, because austenite stainless steels like 316L have superior mechanical properties of which toughness, ductility, corrosion resistant and etc. However, those welded structures are receiving severe damage due to increasing of the aged degradation. Most studies until now have been carried out against fatigue behaviors of weldments, and were not well studied on nondestructive evaluation methods. In this study, the fatigue crack propagation behavior of STS316L weldment usually used for vessels of the nuclear power plant was investigated. Also, the degradation characteristics of 316L stainless steel weldments were evaluated by the ultrasonic parameter such as ultrasonic velocity, attenuation factor and time-frequency analysis. The results of this study can be used as a basic data for the prediction of the fatigue crack life of weldments structures without disjointing or stopping service of structures in service.

Characteristics of Magnetostrictive Sensor for Detecting the Flaws in Pipe (배관결함 검출을 위한 자왜형 초음파 센서의 특성)

  • Ahn, Bong-Young;Kim, Young-Joo;Kim, Young-Gil;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.46-53
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    • 2000
  • Magnetostrictive sensors which can be used effectively to detect flaws in pipe were fabricated. The optimal conditions to obtain the maximum generation efficiency of the ultrasonic wave were established. In case of the used steel pipe the optimal magnetic field was $250{\sim}350Oe$ and the coil width of 15mm showed the best efficiency for generating a wave with the frequency of 180 kHz. In the best condition, the wave can propagate further than 50m without serious attenuation. The amplitude of the ultrasonic wave reflected from artificial flaw had a good linear relationship to the cross-sectional area of the flaw.

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The Scanning Laser Source Technique for Detection of Surface-Breaking and Subsurface Defect

  • Sohn, Young-Hoon;Krishnaswamy, Sridhar
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.3
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    • pp.246-254
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    • 2007
  • The scanning laser source (SLS) technique is a promising new laser ultrasonic tool for the detection of small surface-breaking defects. The SLS approach is based on monitoring the changes in laser-generated ultrasound as a laser source is scanned over a defect. Changes in amplitude and frequency content are observed for ultrasound generated by the laser over uniform and defective areas. The SLS technique uses a point or a short line-focused high-power laser beam which is swept across the test specimen surface and passes over surface-breaking or subsurface flaws. The ultrasonic signal that arrives at the Rayleigh wave speed is monitored as the SLS is scanned. It is found that the amplitude and frequency of the measured ultrasonic signal have specific variations when the laser source approaches, passes over and moves behind the defect. In this paper, the setup for SLS experiments with full B-scan capability is described and SLS signatures from small surface-breaking and subsurface flaws are discussed using a point or short line focused laser source.

Ultrasonic Evaluation of Interfacial Stiffness for Nonlinear Contact Surfaces

  • Kim, Noh-Yu;Kim, Hyun-Dong;Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.6
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    • pp.504-511
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    • 2008
  • This paper proposes an ultrasonic measurement method for measurement of linear interfacial stiffness of contacting surface between two steel plates subjected to nominal compression pressures. Interfacial stiffness was evaluated by using shear waves reflected at contact interface of two identical solid plates. Three consecutive reflection waves from solid-solid surface are captured by pulse-echo method to evaluate the state of contact interface. A non-dimensional parameter defined as the ratio of their peak-to-peak amplitudes are formulated and used to calculate the quantitative stiffness of interface. Mathematical model for 1-D wave propagation across interfaces is developed to formulate the reflection and transmission waves across the interface and to determine the interfacial stiffness. Two identical plates are fabricated and assembled to form contacting surface and to measure interfacial stiffness at different states of contact pressure by means of bolt fastening. It is found from experiment that the amplitude of interfacial stiffness is dependent on the pressure and successfully determined by employing pulse-echo ultrasonic method without measuring through-transmission waves.

Image Enhancement Techniques for UT - NDE for Sizing and Detection of Cracks in Narrow Target (초음파 비파괴 평가를 위한 협소 타깃의 크랙 사이징 및 검출을 위한 영상 증진기술)

  • Lee, Young-Seock;Nam, Myoung-Woo;Hong, Sunk-Wan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.2
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    • pp.245-249
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    • 2007
  • In this paper describes image enhancement technique using deconvolution processing for ultrasonic nondestructive testing. When flaws are detected fur B-scan or C-scan, blurring effect which is caused by the moving intervals of transducer degrades the quality of images. In addition, acquisited images suffer form speckle noise which is caused by the ultrasonic components reflected from the grain boundary of material (1,2). The deconvolution technique can restore sharp peak value or clean image from blurring signal or image. This processing is applied to C-scan image obtained from known specimen. Experimental results show that the deconvolution processing contributes to get improved the quality of C-scan images.

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FEM Model-Based Investigation of Ultrasonic TOFD for Notch Inspection

  • Tang, Ziqiao;Yuan, Maodan;Wu, Hu;Zhang, Jianhai;Kim, Hak-Joon;Song, Sung-Jin;Kang, Sung-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.1
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    • pp.1-9
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    • 2014
  • A two-dimensional numerical model based on the finite element method was built to simulate the wave propagation phenomena that occur during the ultrasonic time of flight diffraction (TOFD) process. First, longitudinal-wave TOFD was simulated, and the numerical results agreed well with the theoretical results. Shear-wave TOFD was also investigated because shear waves have higher intensity and resolution. The shear wave propagation was studied using three models with different boundary conditions, and the tip-diffracted shear-to-longitudinal wave was extracted from the A-scan signal difference between the cracked and non-cracked specimens. This signal showed very good agreement between the geometrical and numerical arrival times. The results of this study not only provide better understanding of the diffraction phenomena in TOFD, but also prove the potential of shear-wave TOFD for practical application.

Vibro-Contact Analysis of Ultrasonic Atomic Force Microscopy Tip and It's Application to Nano Surface (UAFM(초음파원자현미경) 팁의 진동-접촉 해석과 나노 표면에의 응용)

  • Park, Tae-Sung;Kwak, Dong-Ryul;Park, Ik-Keun;Kim, Chung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.132-138
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    • 2010
  • Vibro-contact of cantilever tip is studied with respect to contact mechanics and an elastic characteristic of nanoscale surface is imaged. The contact resonance frequency is calculated theoretically using the spring-mass and Herzian models, and the variation of resonance frequency of cantilever was analyzed when the cantilever was free and contact. The elasticity imaging was also achieved successfully using phase and amplitude signals obtained from the spheroidized steel specimens by prototype ultrasonic AFM.