• Title/Summary/Keyword: Ultrasonic condition

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A Study on Damage Evaluation of Bearings for Rotating Machinery in Power Plant Using Ultrasonic Wave (초음파를 이용한 발전용 회전기기 베어링 손상상태 평가 연구)

  • Lee, Sang-Guk;Lee, Sun-Ki;Lee, Do-Hwan;Park, Sung-Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.7
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    • pp.583-589
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    • 2008
  • For the purpose of monitoring by ultrasonic test of the ball bearing conditions in rotating machinery, a system for their diagnosis was developed. ultrasonic technique is used to detect abnormal conditions in the bearing system. And various data such as frequency spectrum, energy and amplitude of ultrasonic signals, and ultrasonic parameters were acquired during experiments with the simulated ball bearing system. Based on the above results and practical application for power plant, algorithms and judgement criteria for diagnosis system was established. Bearing diagnosis system is composed of four parts as follows : sensing part for ultrasonic sensor and preamplifier, signal processing part for measuring frequency spectrum, energy and amplitude, interface part for connecting ultrasonic signal to PC using A/D converter, graphic display and software part for display of bearing condition and for managing of diagnosis program.

Evaluation on the Effect of Ultrasonic Testing due to Internal Medium of Pipe in Nuclear Power Plant (원자력발전소 배관 내부 매질이 초음파검사에 미치는 영향 평가)

  • Yoon, Byung Sik;Kim, Yong Sik;Yang, Seung Han
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.9 no.1
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    • pp.25-30
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    • 2013
  • The periodic inspection of piping and pressure vessels welds in nuclear power plant has to provide reliable result related to weld flaws, such as location, maximum amplitude response, ultrasonic length, height and finally the nature or flaw pattern. The founded flaw in ultrasonic inspection is accepted or rejected based on these data. Specially, the amplitude of flaw response is used as basic parameter for flaw sizing and it may cause some deviation in length sizing result. Currently the ultrasonic inspections in nuclear power plant components are performed by specific inspection procedure which describing inspection technique include inspection system, calibration methodology and flaw characterizing. To perform ultrasonic inspection during in-service inspection, reference gain should be established before starting ultrasonic inspection by the requirement of ASME code. This reference gain used as basic criteria to evaluate flaw sizing. Sometimes, a little difference in establishing reference gain between calibration and field condition can lead to deviation in flaw sizing. Due to this difference, the inspection result may cause flaw sizing error. Therefore, the objective of this study is to compare and evaluate the ultrasonic amplitude difference between air filled and water filled pipe in nuclear power plant. Additionally, the accuracy of flaw sizing is estimated by comparing both conditions.

The development of ultrasonic transmitter to enhance the efficiency of heat transfer rate in boiler (보일러내 열 전달 효율 개선을 위한 초음파발신기 개발)

  • Heo, Pil-Woo;Lee, Yang-Lae;Lim, Eui-Su;Koh, Kwang-Sik
    • Journal of Sensor Science and Technology
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    • v.12 no.2
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    • pp.95-101
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    • 2003
  • Ultrasonic transmitter used for scale prevention in boiler or heat exchanger is composed of the magnetostrictive material which transforms electric energy into ultrasonic wave and the horn which amplifies generated ultrasonic wave and transfers it into medium loaded. In this paper, we have performed the shape design for magnetostrictive material and analyzed a few type of horns which amplify generated ultrasonic wave and found each solution theoretically. Final length of the horn has been determined by measuring the sound pressure in medium between theoretical value and experience data. At last we have given the results of our study for the effects of ultrasonic wave irradiated by manufactured ultrasonic transmitter on preventing scale deposition on test pipe under the similar condition to boiler.

ULTRASONIC DETECTION OF INTERFACE CRACK IN ADHESIVELY BONDED DCB JOINTS

  • Chung, N.-Y.;Park, S.-I.;Lee, M.-D.;Park, C.-H.
    • International Journal of Automotive Technology
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    • v.3 no.4
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    • pp.157-163
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    • 2002
  • It is well recognized that the ultrasonic method is one of the most common and reliable nondestructive testing (NDT) methods for the quantitative estimation of defects in welded structures. However, NDT techniques applying for adhesively bonded joints have not been clearly established yet. In this paper, the detection of interface crack by the ultrasonic method was applied for the measurement of interfacial crack length in the adhesively bonded joints of double-cantilever beam (DCB). An optimal condition of transmission coefficients and experimental accuracy by the ultrasonic method in the adhesively bonded joints have been investigated and discussed. The experimental values are in good agreement with the computed results by boundary element method (BEM) and Ripling's equation.

3-D underwater object restoration using ultrasonic transducer fabricated with porous piezoelectric resonator and neural network (다공질 압전소자로 제작한 초음파 트랜스듀서와 신경회로망을 이용한 3차원 수중 물체복원)

  • 조현철;박정학;사공건
    • Electrical & Electronic Materials
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    • v.9 no.8
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    • pp.825-830
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    • 1996
  • In this study, Characteristics of Ultrasonic Transducer fabricated with porous piezoelectric resonator, 3-D underwater object restoration using the self made ultrasonic transducer and modified SCL(Simple Competitive Learning) neural network are investigated. The self-made transducer was satisfied the required condition of ultrasonic transducer in water, and the modified SCL neural network using the acquired object data 16*16 low resolution image was used for object restoration of $32{\times}32$ high resolution image. The experimental results have shown that the ultrasonic transducer fabricated with porous piezoelectric resonator could be applied for SONAR system.

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Characteristics of Chemical-assisted Ultrasonic Machining of Glass (화학적기법을 이용한 유리의 초음파가공 특성)

  • Kim, B.H.;Jeon, S.K.;Kim, H.Y.;Jeon, B.H.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1349-1354
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    • 2003
  • Ultrasonic Machining process is an efficient and economical means of precision machining on glass and ceramic materials. However, the mechanics of the process with respect to crack initiation and propagation, and stress development in the ceramic workpiece subsurface are still not well understood. In this research, we investigate the basic mechanism of chemical assisted ultrasonic machining(CUSM) of glass through the experimental approach. For the purpose of this study, we designed and fabricated the desktop micro ultrasonic machine. The feed is controlled precisely by using the constant load control system. During the machining experiment, the effects of HF(hydrofluoric acid) characteristics and machining condition on the surface roughness and the material removal rate are measured and compared.

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Detection of Interface Crack Using Ultrasonic Method in Adhesively Bonded Joints (초음파 탐상법을 이용한 접착이음에 대한 계면 균열의 검출)

  • Jeong, Nam-Yong;Park, Seong-Il;Lee, Myeong-Dae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.3
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    • pp.415-423
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    • 2001
  • In is well recognized that the ultrasonic method is one of the most common and reliable nondestructive testing(NDT) methods for the quantitative estimation of defects in welded structures. However, NDT techniques applying for adhesively bonded joints have not been clearly established yet. In this paper, the detection of interface crack by the ultrasonic method was applied for the measurement of interface crack length in the adhesively bonded joints of double-cantilever beam(DCB). The optimum condition of transmission coefficients and experimental accuracy by the ultrasonic method in the adhesively bonded joints have been investigated. The experimental values are in good agreement with the computed results by boundary element method(BEM) and Riplings equation.

The Establishment of Bonding Conditions of Cu Using an Ultrasonic Metal Welder (초음파 금속 용착기를 이용한 Cu 박판의 용착성 실험)

  • Jang, Ho-Su;Park, Woo-Yeol;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.570-575
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    • 2011
  • Ultrasonic metal welder is consisted of power supply, transducer, booster, and horn. Precise designing is required since each parts' shape, length and mass can affect driving frequency and vibration mode. This paper analyzed Cu sheet deposition characteristics using ultrasonic metal welder and tension tester. A horn suitable for 40,000Hz was attached to the ultrasonic metal welder in order to weld Cu plates. The Cu sheet welding was done with different amplitude, pressure, and welding time, and its maximum tension was measured with tension tester. Maximum tension of 153.87N was obtained when the pressure was 2.0bar, amplitude was 80%, and welding time was 0.30s. Therefore, excessive welding condition negatively influences maximum tension measurement result.