• Title/Summary/Keyword: Ultrasonic cleaning

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Improvement of Fouling in Membrane Separation Process for Leachate Treatment using Ultrasound(I) : Analysis of Ultrasonic Parameters (초음파를 이용한 침출수 처리를 위한 막분리 공정의 막힘현상 개선(I) : 초음파의 영향인자 평가)

  • Kim, Seok-Wan;Lim, Jae-Lim;Lee, Jun-Geol
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.2
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    • pp.197-206
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    • 2006
  • This study evaluated the effect of ultrasonic irradiation on improving the flux and cleaning efficiency in membrane process which is widely applied for the treatment of landfill leachate. The experiments on improvement of membrane flux according to the types of membranes(hallowfiber microfiltration, MF and tubular ultrafiltration, UF) were performed with changing frequency($40{\sim}120$ kHz), intensity ($200{\sim}500$ W) and irradiation time of ultrasound as well us operation pressure($0.1{\sim}2.3kg/cm^2$). Membrane was fouled for the first 50 min with primary treated leachate and then the change in flux according to ultrasonic irradiation period was observed for 70 min. Parameters influenced to the recovery ratio corresponding the net flux on pure water and to the enhancement ratio applied after ultrasonic irradiation on the flux were analyzed. In same condition, the flux was improved in proportion to ultrasonic intensity while the improvement of flux was inversely proportional to ultrasonic frequency. The cleaning effect of membrane was delayed and reduced when operation pressure of membrane was high. The recovery ratio and enhancement ratio for $0.1{\mu}m$ MF membrane were 10% and 500%, respectively while those were maximized at $75{\sim}98%\;and\;40{\sim}50%$ for UF membrane for 10,000 and 100,000 MWCO, respectively. In conclusion, it was confirmed that ultrasonic cleaning using mechanical vibration is alternative to water or chemical cleaning for improving membrane flux.

Ultrasonic Field Analysis Using a Sound-Ray Method (음선 기법을 이용한 초음파 음장 해석)

  • 문병환;김진오
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.1329-1334
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    • 2001
  • This paper deals with the application of a sound-ray method to the analysis of the sound field in an ultrasonic cleaner. In order to include the wave interference phenomenon, the method has been modified to consider the phase of sound rays, The improved algorithm has been implemented by developing a Visual C++ program, The algorithm has been verified by comparing the analysis results of BEM reported earlier. It has been shown that the algorithm can be used to calculate ultrasonic fields in a cleaning- container with an object to be cleaned.

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A Study of Cleaning Technology for Zirconium Scrap Recycling in the Nuclear Industry (원자력산업에서 지르코늄 스크랩 재활용을 위한 세정기술에 관한 연구)

  • Lee, Ji-Eun;Cho, Nam-Chan;An, Chang-Mo;Noh, Jae-Soo;Moon, Jong-Han
    • Clean Technology
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    • v.19 no.3
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    • pp.264-271
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    • 2013
  • In this study, we optimized the removal condition of contaminants attached on the scrap surface to recycle the scrap generated from the Zr alloy tube manufacturing process back to the nuclear grade. The main contaminant is remnant of watersoluble cooling lubricant that is used in the pilgering manufacture during the tube production, and it is assumed to be compressed and carbonized on the surface of tube. Zirlo alloy tube of ${\phi}9.50mm$, which has high occurrence frequency of scrap, was selected as the object to be cleaned, and cleaning abilities of reagents were evaluated by measuring the characteristics of contaminants remained and by analyzing the surface of the tube after cleaning process. For evaluation of each cleaning agent, we selected two types of sodium hydroxide series and three types of potassium hydroxide series. Furthermore, to confirm dependence on tempe-rature and ultrasonic intensities, cleaning at the room temperature, $40^{\circ}C$, and $60^{\circ}C$ was conducted, and results showed that higher the cleaning temperature and higher the ultrasonic intensity, better the cleaning effect. As a result of the bare-eye inspection, while the use of sodium hydroxide provided satisfactory condition on the tube surface, the use of potassium hydroxide series provided satisfactory condition on the tube surface only when the ultrasonic intensity was over 120 W. In the cleaning effect analysis using the gravimetric method, cleaning efficiency of sodium hydroxide series was as high as 97.6% ($60^{\circ}C$, 120 W), but since the tube surface condition was poor after the use of potassium hydroxide, the gravimetric method was not appropriate. In the analytical result of surface contaminants on the tube surface, C, O, Ca, and Zr were detected, and mainly C and O dominated the proportion of contaminants. It was also found that the degree of cleaning on the tube affected the componential ratio of C and O; if the degree of cleaning is high, or if cleaning is well-conducted, the proportion of C is decreased, and the proportion of O is increased. Based on these results, optimal cleaning for application in the industry can be expected by categorizing cleaning process into three steps of Alkali cleaning, Rinsing, and Drying and by adjusting cleaning parameters in each step.

Analysis of contamination characteristics of filter cloth in filter press by repeated dehydration of organic sludge and evaluation of ultrasonic cleaning application (유기성 슬러지 반복 탈수에 의한 필터프레스 여과포 오염 특성 분석 및 초음파 세척 적용 평가)

  • Eunju Kim;Cheol-Jin Jeong;Kyung Woo Kim;Tae Gyu Song;Seong Kuk Han
    • Journal of the Korea Organic Resources Recycling Association
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    • v.32 no.2
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    • pp.15-25
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    • 2024
  • In this study, the regeneration effect of pressurized water and ultrasonic cleaning was investigated for contaminated filter cloth from the sewage sludge filter press process. For this purpose, contaminated filter cloth was collected from a 3-ton sewage sludge hydrothermal carbon treatment filter press. First, the contamination characteristics were analyzed. According to the location of the filter cloth, air permeability and unit mass were measured, and compared with the values of a new filter cloth. Next, the results were mapped over the entire area to evaluate the contamination characteristics. Finally, pressure cleaning at 3 bar and ultrasound at frequencies of 34, 76, 120, and 168 kHz were performed on the contaminated filter cloth. In addition, the cleaning efficiency was evaluated by 3 levels of contamination degree. As a result, pore contamination occurred mainly at the bottom and both sides of the filter cloth, where the filter material was continuously injected and compressed. Surface contamination appeared evenly over the entire area. As a result of washing, air permeability increased by 1.3-3.1%p and contaminant removal was by 2.7-4.4% under pressure. In ultrasonic cleaning, air permeability increased by 12.5-61.5%p and contaminants were removed by 2.7-29.2%. In ultrasonic cleaning the lower the frequency, the higher air permeability and contaminant removal rate. Also, The higher pore contamination level, the better the air permeability improvement and contaminant removal.

A Study on Optical Analysis and Overprinting Sequence in 2-Color Solid Overprints (2색 중첩 민인쇄의 광학적 해석과 중첩인쇄 순서에 관한 연구)

  • 강상훈
    • Journal of the Korean Graphic Arts Communication Society
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    • v.15 no.2
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    • pp.1-4
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    • 1997
  • Existing cleaning solvent using screen printing are the organic solvents including aromatic compounds carried with poisonous and stench. besides, Cleaning method of current screen printing are for the most part mixed cleaning method of dipping and polish. Using 1,1,1-TCE, CFC-113 alternative system cleaning solvent be substituted for existing cleaning solvent against screen printing ink measured the cleaning efficiency according to gravimetric analysis method and property change of gassamer according to Image Analyzer. Also, Cleaning process system carry with excellent cleaning efficiency studied which was proposed new cleaning process including ultrasonic cleaning process be substituted for existing mixed cleaning method of dipping and polish.

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Development of Wafer Cleaning Equipment Using Nano Bubble and Megasonic Ultrasound (나노 버블과 메가소닉 초음파를 이용한 반도체 웨이퍼 세정장치 개발)

  • Nohyu Kim;Sang Hoon Lee;Sang Yoon;Yong-Rae Jung
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.4
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    • pp.66-71
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    • 2023
  • This paper describes a hybrid cleaning method of silicon wafer combining nano-bubble and ultrasound to remove sub-micron particles and contaminants with minimal damage to the wafer surface. In the megasonic cleaning process of semiconductor manufacturing, the cavitation induced by ultrasound can oscillate and collapse violently often with re-entrant jet formation leading to surface damage. The smaller size of cavitation bubbles leads to more stable oscillations with more thermal and viscous damping, thus to less erosive surface cleaning. In this study, ultrasonic energy was applied to the wafer surface in the DI water to excite nano-bubbles at resonance to remove contaminant particles from the surface. A patented nano-bubble generator was developed for the generation of nano-bubbles with concentration of 1×109 bubbles/ml and nominal nano-bubble diameter of 150 nm. Ultrasonic nano-bubble technology improved a contaminant removal efficiency more than 97% for artificial nano-sized particles of alumina and Latex with significant reduction in cleaning time without damage to the wafer surface.

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Ultrasonic Immersion-steam Cleaning and High Temperature Drying Process for Removing Cutting Oil on Titanium Turning Scraps (타이타늄 터닝 스크랩 내 절삭유 제거를 위한 초음파 침지-스팀 및 고온 건조 공정)

  • Chae, Jikwang;Yoo, Suhwan;Oh, Jung-Min;Lim, Jae-Won
    • Resources Recycling
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    • v.30 no.1
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    • pp.60-65
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    • 2021
  • The recycling of titanium turning scraps requires the removal of cutting oil and other contaminants remaining on the surface. In this study, an experiment was conducted in which titanium scraps were cleaned by a combination of ultrasonic immersion-steam cleaning and subsequent drying at high temperature. To determine the removal mechanism of cutting oil, the contact angle between titanium surface and cutting oil was measured. The result confirmed the optimum condition of the immersion solution of the titanium turning scraps. In the case of immersion cleaning of Na4P2O7 aqueous solution, the degree of carbon removed in the cutting oil was the highest at 50℃, and it was confirmed that the carbon content obtained from the combination of steam cleaning and ultrasonic immersion-steam cleaning was lower than that from steam cleaning after ultrasonic immersion. The oxidation and decomposition behaviors of cutting oil were investigated using Thermogravimetric analysis (TGA) and the result was applied in the high temperature drying process. From the results of the high temperature drying tests, it was concluded that 200℃ is the optimal drying temperature.

A Method of Nonlinea Color Transform from CIE $L^{*}a^{*}b^{*}$ to CMY Value by Neural Network (신경망에 의한 CIE $L^{*}a^{*}b^{*}$-CMY의 비선형 색변환)

  • 서봉우
    • Journal of the Korean Graphic Arts Communication Society
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    • v.15 no.1
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    • pp.57-69
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    • 1997
  • The field of printing to use pressurized ink using screen gossamer that is called screen printing. Existing cleaning solvents for the screen printing are the organic solvents containing aromatic compounds and stench. Also, Cleaning method of screen printing are for the most part mixed cleaning method of dipping and polish. In this study, we measured the cleaning efficiency by gravimetric analysis and the property change of gossamer by image analyzer using existing cleaning solvent. Also, we investigated a new cleaning process showing excellent cleaning efficiency using the ultrasonic and vibration cleaning method instead of the exsiting mixed cleaning method.

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Full Bridge Resonant Inverter Using Asymmetrical Control with Resonant-frequency Tracking for Ultrasonic Cleaning Applications

  • Jittakort, Jirapong;Sangswang, Anawach;Naetiladdanon, Sumate;Koompai, Chayant;Chudjuarjeen, Saichol
    • Journal of Power Electronics
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    • v.17 no.5
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    • pp.1150-1159
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    • 2017
  • Flexibility in the power control of ultrasonic transducers has remained a challenge for cleaning applications. This paper introduces a modification of the existing piezoelectric ceramic transducer (PCT) circuit to increase the range of operation through its impedance characteristics. The output power is controlled using the asymmetrical voltage-cancellation (AVC) method. Together with a phase-locked loop control, the switching frequency of the inverter is automatically adjusted to maintain a lagging phase angle under load-parameter variations during the cleaning process. With the proposed modification, the region of the zero-voltage switching (ZVS) operation is extended, which results in a wider range of output power control. A hardware prototype is constructed and the control algorithm is implemented using an STM32F4 microcontroller. Simulation and experimental results are provided to verify the proposed method for a 50-W PCT. The operating frequency and output power ranges under study are 37 - 41 kHz and 15.8 - 50 W, respectively.