• Title/Summary/Keyword: Ultrasonic Transducers

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Ultrasonic Transducer Application for Nondestructive Testing of Continuous Cast Billets (연주빌렛의 비파괴 검사를 위한 초음파 센서의 응용)

  • Shin, Byoung-Chul;Kwon, Jeong-Rock
    • Journal of Sensor Science and Technology
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    • v.5 no.3
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    • pp.25-31
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    • 1996
  • Steel wires are made by elongating hot billets. If the billets have internal or surface defects, the wire can be broken during elongation process. After testing surface defect, we are testing internal defect by ultrasonic transducers. POSCO is producing two kinds of billets, hot rolled billet and cast billet. Hot rolled one is denser than cast billet. Because of the low density and rough surface, ultrasonic testing is difficult for the cast billet. Size of the transducer was related with the size and density of the billet. A transducer having 21mm long, 8.5mm wide and 0.95mm thick piezoelectric ceramic plate was best for $160mm\;{\times}\;160mm$ cast billet. Center frequency of the transducer was 2.25MHz and the focus distance was 70mm.

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Finite Element Analysis for the Development of Bone Surgery Piezoelectric Ultrasonic Medical Device and its Experimental Verification (골수술용 압전형 초음파 의료기기 개발을 위한 유한요소해석 및 이의 실험적 검증)

  • Song, Tae-Ha;Lee, Jung-Ho;Choi, Jong Kyun;Lee, Hee Won
    • Journal of Biomedical Engineering Research
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    • v.43 no.5
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    • pp.319-330
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    • 2022
  • In this study, the optimal driving frequency was derived through finite element analysis (FEA) to optimize the developed piezoelectric ultrasonic medical devices(PUMD) for bone surgery. The core of the PUMD is the piezoelectric ceramic (PZT), which is a vibrator that generates vibration energy. The piezoelectric ceramic shows the maximum current value with respect to the input voltage at the resonance frequency, which generates the maximum mechanical vibration. In the past, various studies have been conducted related to the analysis of PUMD, but most of the research so far has been limited to free vibration analysis. However, in order to derive the accurate resonant frequency, the initial stress generated by bolt tightening in the bolt-clamped Langevin type transducer (BLT) must be considered. In this study, after designing a PUMD, the driving performance according to the bolt tightening value was analyzed through FEA, and this was experimentally verified. First, the resonance mode and frequency response were confirmed through modal and harmonic analysis at 20-40 kHz, which is known as the optimal driving frequency band of PUMD for bone surgery. In addition, the design of the PUMD was confirmed by checking the mechanical behavior of the tip and the piezoelectric ceramic at the resonant frequency. Consequentially, the characteristic evaluation was performed, and it was confirmed that the resonant frequency result derived through the FEA was reasonable. Through this study, we presented a more rational FEA method than before for BLT transducers. We expect that this will shorten the time and cost of developing a PUMD, and will enable the development of more stable and high-quality products.

New Design and Application of PVDF Ultrasonic Transducer for Measurement of Material Properties (재료물성 측정을 위한 직선집속 PVDF 초음파 트랜스듀서의 새로운 설계 및 응용)

  • Hong Soung-Wook;Kim Jung-Soon;Kim Sang-Yoon;Kim Moo-Joon;Ha Kang-Lyeol
    • The Journal of the Acoustical Society of Korea
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    • v.25 no.4
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    • pp.164-171
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    • 2006
  • If the velocities of longitudinal, transverse and leaky surface acoustic waves in an isotropic material are given, the elastic constants and density of the material can be deduced analytically. Those velocities have been measured using three ultrasonic transducers with different vibrational modes so far. In this paper a line-focusing PVDF transducer with divided electrodes was newly proposed and designed for measuring approximate velocities of the three waves. The measurement method established in this study for each waves using the transducer was applied to several isotropic materials including fused quartz. The elastic stiffness constants and densities of the materials were calculated using the measured velocities, and the accuracies were discussed. It was shown that the obtained results are in good accord with the reference values.

Field Application of Phased Array Ultrasonic Testing for Structural Weld Overlay on Dissimilar Welds of Pressurizer Nozzles (가압기 노즐 이종금속 용접부의 구조적 오버레이 용접부에 대한 위상배열 초음파기법의 현장 적용)

  • Kim, Jin-Hoi;Kim, Yongsik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.4
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    • pp.268-274
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    • 2015
  • Weld overlay was first used in power plants in the US in the early 1980s as an interim method of repairing the welds of flawed piping joints. Weld overlaid piping joints in nuclear power plants must be examined periodically using ultrasonic examination technology. Portable phased array ultrasonic technology has recently become available. Currently, the application of preemptive weld overlays as a mitigation technique and/as a method to improve the examination surface condition for more complex configurations is becoming more common. These complex geometries may require several focused conventional transducers for adequate inspection of the overlay, the original weld, and the base material. Alternatively, Phased array ultrasonic probes can be used to generate several inspection angles simultaneously at various focal depths to provide better and faster coverage than that possible by conventional methods. Thus, this technology can increase the speed of examinations, save costs, and reduce radiation exposure. In this paper, we explain the general sequence of the inspection of weld overlay and the results of signal analysis for some PAUT (phased array ultrasonic testing) signals detected in on-site inspections.

Variable Angle Beam Guided Wave Probe Design for Tubing Based on Solid Mechanics

  • Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.6
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    • pp.594-604
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    • 2003
  • A State-of-art methodologies on implementing conventional piezoelectric and flexible PVDF elements for generating ultrasonic guided waves in a tubing are presented. Comb transducers with PVDF can be efficiently applied to selectively excite a guided wave mode by wrapping around any size pipe while a conventional immersion type piezo-elements can be also possibly used with a modification of transducer fabrication. Technical comparisons between the use of angle beam probe and comb one will be also discussed in detail. The presented technique can be easily applied to NDE for a long range inspection of tubular structures.

The Application of Non-destructive Method in Measuring of Concrete Crack (콘크리트 균열측정에 대한 비파괴시험의 적용)

  • 민정기;김성완;성찬용;조일호
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 1998.10a
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    • pp.124-129
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    • 1998
  • The ultrasonic pulse measurements can be used to detect the development of cracks in concrete structures and to check deterioration due to frost or chemical action. An estimate of the depth of a visible crack at the surface can be obtained by measuring the transit times that across the crack for two different arrangements of the transducers placed on the surface. In this paper, the concrete cracks that artificially introduced crack of width 1, 2mm and depth 20, 40, 60, 80mm were measured by Tc-To, Direct and Indirect Method. The test results indicate that the Tc-To Method is the most useful in measuring crack of concrete structures. And the crack depth calculated by the Direct and Indirect Method is shown bigger than artificially introduced real crack depth.

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Acoustic Properties of Ultrasonic Transducers using Polymer/PZT piezomposites (Polymer/PZT 복합재료를 이용한 초음파 트랜스듀서의 음향특성)

  • Hong Jung-Pyo;Ryu Jung-Tak;Kim Yeon-Bo
    • Proceedings of the Acoustical Society of Korea Conference
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    • autumn
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    • pp.353-356
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    • 2004
  • 단일 PZT보다 전기적 및 음향 특성비 우수한 Polymer/PZT 압전복합재료를 설계하고, 이것으로 초음과 트랜스듀서를 제작하여 음향특성을 고찰하였다. 폴리머의 체적 수축율 조정을 위한 충진제를 선정하고, PZT의 부피분율출 $30\~80\%$ 변화시켜 이것에 따른 전기적 특성 및 음향 특성을 비교, 검토하였다. PZT/Polymer 압전복합재료의 전기기계결합계수$(=k_{t})$는 단일 PZT 보다 우수하게 나타났으며, 음향 임피던스는 $3\~7[Mrayl]$ 정도로 낮게 조정할 수 있었다. 또한 Pulse-echo법으로 음향 송수신특성을 측정한 길과, 단일의 PZT를 사용한 경우보다 높은 진폭과 넓은 대역폭이 측정되어 음향 특성이 우수한 것을 확인 할 수 있었다.

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Development of the Ultrasonic Transducers for the Degradation of TCE in Aqueous Solution (수중 TCE 분해용 압전 초음파 트랜스듀서 개발)

  • Lee, Youngjin
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.27 no.11
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    • pp.753-759
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    • 2014
  • This paper describes the development of a piezoelectric flextensional transducer, which aims to effectively degrade the TCE contained in aqueous solution. In order to adjust the 1st flextensional resonant frequency and output displacement of the flextensional transducer, the effect of the geometrical variations on performance was analyzed using the finite element analysis (FEM). The results indicated that the effect of external shell's thickness and curvature were most significant, and experimental fabrication and characterization of a transducer was performed to confirm the results. To prove the capacity to degrade the TCE contained in aqueous solution, 50 and 100 ppm of TCE were prepared in sealed chamber, and investigated the removal rate of TCE through the time and initial concentration.

Finite Element Analysis of Magnetostrictive Linear Actuator (자왜재료를 이용한 선형 작동기의 유한요소 해석)

  • Kim, Yoon-Chang;Kim, Jae-Hwan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.4 s.121
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    • pp.356-362
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    • 2007
  • Magnetostrictive materials have been used for linear actuators due to its large strain, large force output with moderate frequency band in the presence of magnetic field. However their performance analysis is difficult because of nonlinear material behaviors in terms of coupled strain-magnetic field dependence, nonlinear permeability, pre-stress dependence and hysteresis. This paper presents a finite element analysis technique for magnetostrictive linear actuator. To deal with coupled problems and nonlinear behaviors, a simple finite element approach is proposed, which is based on separate magnetic field calculation and displacement simulation. The finite element formulation and an in-house program development are illustrated, and a simulation model is made for a magnetostrictive linear actuator. The fabrication and performance test of the linear actuator are explained, and the performance comparison with simulation result is shown. Since this approach is simple, it can be applied for analyzing magnetostrictive underwater projectors and ultrasonic transducers.

Wave propagation in a generalized thermo elastic circular plate immersed in fluid

  • Selvamani, R.;Ponnusamy, P.
    • Structural Engineering and Mechanics
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    • v.46 no.6
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    • pp.827-842
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    • 2013
  • In this paper, the wave propagation in generalized thermo elastic plate immersed in fluid is studied based on the Lord-Shulman (LS) and Green-Lindsay (GL) generalized two dimensional theory of thermo elasticity. Two displacement potential functions are introduced to uncouple the equations of motion. The frequency equations that include the interaction between the plate and fluid are obtained by the perfect-slip boundary conditions using the Bessel function solutions. The numerical calculations are carried out for the material Zinc and the computed non-dimensional frequency, phase velocity and attenuation coefficient are plotted as the dispersion curves for the plate with thermally insulated and isothermal boundaries. The wave characteristics are found to be more stable and realistic in the presence of thermal relaxation times and the fluid interaction.