• Title/Summary/Keyword: Ultrasonic Scanning

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A Study on the Mechanism of Object Transport System using Ultrasonic Excitation (초음파 여기를 이용한 물체 이송시스템의 메커니즘 연구)

  • 정상화;최석봉;차경래;김광호;박준호;이경형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.149-154
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    • 2004
  • In the semiconductor and the optical industry a new transport system which can replace the conventional sliding system is required. These systems are driven by magnetic field and conveyer belt. The magnetic field damages semiconductor and contact force scratches the optical lens. The ultrasonic wave driven system can solve these problem. In this paper, the relationship of transporting speed according to the change of flexural beam shape and the effect of transporting speed according to the change of weight and amplification voltage are verified. The vibration behavior of flexural beam in the ultrasonic transport system is experimented using Laser Scanning Vibrometer.

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Construction of Through Transmission Scanning System for Weld Defects Detection of Rail Weld Zone (레일용접부의 용접결함검출을 위한 투과주사시스템의 구축)

  • Yun, In-Sik
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.30-35
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    • 2005
  • This study proposes construction of through transmission for weld defects detection of rail weld zone from ultrasonic signals. For these purposes, the ultrasonic signals for defects(porosity and crack) of weld zone in rails are acquired in the type of time series data and echo strength. 6 lines in the distance amplitude characteristics curve(DACC) indicated damage evaluation standard of weld zone in rails. The acquired ultrasonic signals agree flirty well with the mesured results of reference block and sensitivity block(defect location beam propagation distance, echo strength, etc). The proposed construction of through transmission in this study can be used for weld defects detection of rail weld zone.

A Study on the Development of Ultrasonic Scanning Device for the Inspection and Evaluation of Creep Damage of HK - 40 Reformer Tube Welded Zone (HK-40 고온반응관 용접부의 Creep손상 진단기법 및 자동 초음파탐상장치의 개발에 관한 연구)

  • Cho, K.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.1
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    • pp.98-105
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    • 1989
  • Detection of creep damages in centrifugally cast HK-40 reformer furnace catalyst tube is a common problem for the safety and scheduled operation of chemical plants. This study was focused on the development of an automatic ultrasonic scanning device with which the creep damage of welded zone of HK-40 reformer tubes is detected and evaluated.

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A Study of World Map Building for Mobile Robot with Tri-Acral Ultrasonic Sensor System (세 개의 초음파 센서를 사용한 이동 로보트용 월드 맵 구성에 관한 연구)

  • 전형조;김병국
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.32B no.6
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    • pp.840-848
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    • 1995
  • A new tri-aural ultrasonic sensor system is suggested to build more accurate world maps for mobile robots with less scanning. In ordinary single sensor systems, the inherent beam-width of sonar transmitter causes ambiguity in sensing direction. Dual sensors may be used to discriminate plane and corner with several scans. However, the proposed method uses triple sensors, and achieves more accuracy with less scanning.

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Analysis of the Ultrasonic Beam Profile Due to Variation of the Inter-Element Spacing for the Phased Array Transducer (페이즈드 어레이 트랜스듀서에 있어서 구성 압전소자의 간격 변화에 따른 초음파 빔 전파 특성 해석)

  • Choe, Sang-U;Lee, Jun-Hyeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.972-981
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    • 2000
  • The phased array transducer has two distinct advantages. One is rapid scanning comparing with the conventional mechanical or manual scanning system. Therefore, output image is represented in real-time. The other is the dynamic focusing and the dynamic steering of ultrasonic beam. Only the delay times that are controlled electrically are used to focus and to steer beam without any lenses or wedges. In this study, the profile of the ultrasonic beam for the phased array transducer has been simulated in the Huygens principle with varying the inter-element spacing of the linear phased array transducer. From the result of this study, it was found that the ultrasonic beam spread wider as the inter-element spacing was decreased. However, the focusing effect was improved, even when the number of the element was not big. In addition, there was grating lobes that are constructed when the inter-element spacing is more than half wavelength. However, this grating lobe has lower amplitude than the main lobe.

Nondestructive evaluation of spot weld quality using by ultrasonic measurement (초음파계측에 의한 SPOT용접품질의 비파괴평가)

  • 박익근
    • Journal of Welding and Joining
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    • v.12 no.3
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    • pp.109-117
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    • 1994
  • Spot welding has wide used with a high work efficiency in the automotive and aerospace industries. Up to the present, the technique mainly used to test spot welds on production lines has been entirely depended upon destructive chisel or peel testing. Therefore, it's being very important assignment to secure the NDE technique which can be evaluate spot weld quality with more efficiency and high reliability. This paper discusses the feasibility of UNDE techniques to evaluate spot weld quality. For the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of a the corona bond from nugget, ultrasonic c-scan image and distribution of reflective echo amplitude was measured by immersion method with the mechanical and the electronic scanning of point-focussed ultrasonic beam(25 MHz). As the results of this study, corona bond which is the most dangerous types of interface defects can be successfully detected, as well as expulsion and voids. Ultrasonic testing results were confirmed and compared by optical microscope and SAM(Scanning Acoustic Microscope) observation of the spot-weld cross section. The results show that the nugget diameter can be successfully measured with the accuracy of 0.8 mm.

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Evaluation of the Surface Crack by a Large Aperture Ultrasonic Probe (대구경 초음파 탐촉자를 이용한 표면균열 평가)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.180-185
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    • 2004
  • Conventional ultrasonic examination to detect micro and small surface cracks is based on the pulse-echo technique using a normal immersion focused transducer with high frequency, or an angle-beam transducer generating surface waves. It is difficult to make an automatic ultrasonic system that can detect micro and small surface cracks and position in a large structure like steel and ceramic rolls, because of the huge data of inspection and the ambiguous position data of the transducer. In this study, a high-precision scanning acoustic microscope with a 10MHz large-aperture transducer has been used to assess the existence, position and depth of a surface crack from the real-time A, B, C scans obtained by exploiting the ultrasonic diffraction. The ultrasonic method with large aperture transducer has improved the accuracy of the crack depth assessment and also the scanning speed by ten times, compared with the conventional ultrasonic methods.

A Study on the Ultrasonic Diagnosis of Spot Welding in Thin Plates (박판 저항 용접부의 초음파 영상진단에 관한 연구)

  • Hong, Min-Sung;Kim, Jong-Min;Kim, Noh-Yu
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.74-79
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    • 2005
  • Spot welding widely used in automotive and aerospace industries has made it possible to produce more precise and smaller electric part by robotization and systemization of welding process. The quality of welding depends upon the size of nugget between the overlapped steel plates. Recently, the thickness of the steel plates becomes much thinner and hence, it introduces the smaller size of nugget. Therefore, it is necessary to develop the criterion to evaluate the quality of weld in order to obtain the optimal welding conditions for the better performance. In this paper, a thin steel plates, 0.1mm through 0.3mm thickness, have been spot-welded at different welding conditions and the nugget sizes are examined by defocused scanning microscopy. The relationships between nugget sizes and weldability have been investigated experimentally. The result of ultrasonic technique shows the good agreement with that of the tensile test.

The Scanning Laser Source Technique for Detection of Surface-Breaking and Subsurface Defect

  • Sohn, Young-Hoon;Krishnaswamy, Sridhar
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.3
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    • pp.246-254
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    • 2007
  • The scanning laser source (SLS) technique is a promising new laser ultrasonic tool for the detection of small surface-breaking defects. The SLS approach is based on monitoring the changes in laser-generated ultrasound as a laser source is scanned over a defect. Changes in amplitude and frequency content are observed for ultrasound generated by the laser over uniform and defective areas. The SLS technique uses a point or a short line-focused high-power laser beam which is swept across the test specimen surface and passes over surface-breaking or subsurface flaws. The ultrasonic signal that arrives at the Rayleigh wave speed is monitored as the SLS is scanned. It is found that the amplitude and frequency of the measured ultrasonic signal have specific variations when the laser source approaches, passes over and moves behind the defect. In this paper, the setup for SLS experiments with full B-scan capability is described and SLS signatures from small surface-breaking and subsurface flaws are discussed using a point or short line focused laser source.

The Construction of Ultrasonic Hologram and the Image Reconstruction Using Computer (초음파 홀로그램의 구성과 컴퓨터 영상재현)

  • Jang, Seong-Hwan;Go, Dae-Sik;Jeon, Gye-Seok
    • The Journal of the Acoustical Society of Korea
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    • v.8 no.4
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    • pp.23-28
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    • 1989
  • In this paper, the construction of ultrasonic hologram and the image reconstruction using computer have been studied, and it has been compared with optical reconstruction. The ultrasonic hologram has been constructed using c-scanning method$(128\times128 step)$and the image of the object has been reconstructed by computer using Rayleigh -Sommerfeld formula and DFT algorithm. In this experiment, the holography system has been builted with the transducer of 5MHz center frequency and 5cm focal length, and the mechanical c-scanning system. It has been shown that the reconstructed image using computer for aluminum plane with the 'S' shaped defect has been displayed image of high quality.

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