• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.4
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• pp.160-166
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• 2015

Ultrasonic machining (USM) has been considered a new, cutting-edge technology that presents no heating or electrochemical effects, with low surface damage and small residual stresses on brittle workpieces. However, nowadays, many researchers are paying careful attention to the disadvantages of USM, such as low productivity and tool wear. On the other hand, in this study, a high-performance rotary ultrasonic drilling (RUD) spindle is designed and assembled. In this system, the core technology is the design of an ultrasonic vibration horn for the spindle using finite element analysis (FEA). The maximum spindle speed of RUM is 9,600 rpm, and the highest harmonic displacement is $5.4{\mu}m$ noted at the frequency of 40 kHz. Through various drilling experiments on glass workpieces using a CVD diamond-coated drill, the cutting force and cracking of the hole entrance and exit side in the glass have been greatly reduced by this system.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2002.07b
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• pp.634-637
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• 2002

Transducer for linear ultrasonic motor with symmetric and anti-symmetric modes was studied. The transducer was composed of two Langevin-type vibrators. In order to excite two vibration modes, Two Langevin-type vibrators must have 90-degree phase difference with each other. As result, tip of transducers moves in elliptical motion. In this paper, vibration shape of transducer was simulated and The resonant frequency and maximum displacement were calculated using the FEA (Finite Element Analysis).

• Proceedings of the KIEE Conference
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• 1998.07d
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• pp.1534-1536
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• 1998

We designed and fabricated plate-type linear ultrasonic motor. It used multi-vibration mode, 1st Longitudinal and 4th Bending mode. To analyze vibration mode and find maximum displacement point, we simulated using FEM(Finite Element Method). The plate-type linear ultrasonic motor was fabricated by the simulation results. Also, to confirm application to card-forwarding device, frequency and load characteristics were measured. Its resonance frequency was 49.6 kHz, and its maximum speed was about 0.6m/s when no load. Also, its maximum efficiency was 1.2 % and in that time, speed and torque was 0.3 m/s and 0.7 mNm, respectively.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2002.11a
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• pp.305-308
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• 2002

This paper presents design and analysis of stator which is vibration source of ring-type ultrasonic motor. The stator were designed for 9th flexural vibration mode. Designed stator was simulated by FEA for changing its materials. As results, the resonance frequencies of stators were changed by Poisson's ratio and density. And higher displacement were obtained by using the materials of low Young's modulus. Using the results, can easily design and manufacture the stator of ring type ultrasonic motor. And we suppose that it can save the time and finances.

• International Journal of Precision Engineering and Manufacturing-Green Technology
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• v.5 no.5
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• pp.571-581
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• 2018

In the present study, monitoring of elliptical vibration cutting process by utilizing internal data in the ultrasonic elliptical vibration device without external sensors such as a dynamometer and displacement sensor is investigated. The internal data utilized here is the change of excitation frequency, i.e. resonant frequency of the device, voltages applied to the piezoelectric actuators composing the device, and electric currents flowing through the actuators. These internal data change automatically in the elliptical vibration control system in order to keep a constant elliptical vibration against the change of the cutting process. Correlativity between the process and the internal data is described by using a vibration model of ultrasonic elliptical vibration cutting and verified by several experiments, i.e. planing and mirror surface finishing of hardened die steel carried out with single crystalline diamond tools. As a result, it is proved that it is possible to estimate the elements of elliptical vibration cutting process, e.g. tool wear and machining load, which are important for stable cutting in such precision machining.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.9
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• pp.1400-1409
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• 2001

This paper describes a fiber optic sensor suitable for non-contact detection of ultrasonic waves. This sensor is based on a fiber optic Sagnac interferometer. Quadrature phase bias between two interfering laser beams in Sagnac loop is introduced by a polarization controller. A stable quadrature phase bias can be confirmed by observing the interferometer output versus phase bias. This method eliminates a digital signal processing for detection of ultrasonic waves using Sagnac interferometer. Interference intensity is affected by the frequency of ultrasonic waves and the time delay of Sagnac loop. Collimator is attached to the end of the probing fiber to focus the light beam onto the specimen surface and to collect the reflected light back into the fiber probe. Ultrasonic waves produced by conventional ultrasonic transducers are detected. This fiber optic sensor based on Sagnac interferometer is very effective for detection of small displacement with high frequency such as ultrasonic waves used in conventional non-destructive testing.

• Coupled systems mechanics
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• v.5 no.2
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• pp.191-201
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• 2016

Coupled structures are widely seen in civil and mechanical engineering. In coupled structures, monitoring the translational motion of its key components is of great importance. For instance, some coupled arms are equipped with a hydraulic piston to provide the stiffness along the piston axial direction. The piston moves back and forth and a distance sensing system is necessary to make sure that the piston is within its stroke limit. The measured motion data also give us insight into how the coupled structure works and provides information for the design optimization. This paper develops two distance sensing systems for coupled structures. The first system measures distance with ultrasonic sensor. It consists of an ultrasonic sensing module, an Arduino interface board and a control computer. The system is then further upgraded to a three-sensor version, which can measure three different sets of distance data at the same time. The three modules are synchronized by the Arduino interface board as well as the self-developed software. Each ultrasonic sensor transmits high frequency ultrasonic waves from its transmitting unit and evaluates the echo received back by the receiving unit. From the measured time interval between sending the signal and receiving the echo, the distance to an object is determined. The second distance sensing system consists of a wire draw encoder, a data collection board and the control computer. Wire draw encoder is an electromechanical device to monitor linear motion by converting a central shaft rotation into electronic pulses of the encoder. Encoder can measure displacement, velocity and acceleration simultaneously and send the measured data to the control computer via the data acquisition board. From experimental results, it is concluded that both the ultrasonic and the wire draw encoder systems can obtain the linear motion of structures in real-time.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.53 no.5
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• pp.309-317
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• 2004

This paper suggested the vibration characteristic improvement by variation mode of ring type ultrasonic motor. Design for the piezoelectric ceramic and elastic body of stator were calculated by the finite element method(FEM) that consider the resonance frequency, vibration mode and coupling efficiency etc. Through the result of vibration analysis from 6 order mode to 8 mode, the 7 order mode was gained very an excellent results that it was the coupling efficient, minimum power loss and bending vibration value. Here over 7 order mode, this paper was acquired that an output current for input voltage was very a large increased results. The result of vibration calculation, from thickness 0.5[mm] to 2[mm], knew the fact that the vibration displacement at 0.5[mm] is an high value too. From such result, this paper was manufactured the ultrasonic motor of outer diameter 5O[mm] , inter 22[mm] having the about 43.86[KHz] resonance frequency. We have gated that a simulation result is 42.2[KHz] and an experiment result is 43.86[KHzl The propriety of this paper was established though comparison. investigation of simulation and experiment result.

• Journal of the Institute of Electronics Engineers of Korea SC
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• v.42 no.3 s.303
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• pp.53-62
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• 2005

This paper proposes a method of measuring and visualizing the elasticity distribution of the human soft tissue to detect tumors or cancers which have been difficult to diagnose in conventional medical ultrasonic B-mode images. To measure the stiffness of soft tissue, first, pressure is applied to deform the tissue being imaged, and then the amount of mechanical displacement is determined from correlation coefficients obtained from ultrasonic data downconverted into the baseband. We confirmed the feasibility of imaging tissue stiffness by computer simulation and experiment.

• Journal of the Korean Society for Precision Engineering
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• v.8 no.2
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• pp.69-77
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• 1991

The ultimate target of machining process is to get both precision and productivity simultaneously. To obtain these effects, many kinds of machining methods have been considered and various research effort has been made for a long time. Ultrasonic vibration cutting method is one of these methods. When the ultrasonic vibration is applied on the workpiece or the tool, the cutting tool makes periodical contact with workpiece due to vibration. The cutting is performed by vibrating impact force while the cutting tool contacts the workpiece, and it makes the displacement of both the tool and workpiece minimum in three force component (principal, axial, radial force) direction during the cutting process. So the cutting precision is better than conventional cutting method. The main results that obtained by the expriments of ultrasonic vibration cutting are as follows; 1. The value of roundness is about 1.4 ~ 2.5 [${\mu}m$] and this value is three or four times less than that of conventional cutting. 2. The value of surface roughness is about 1.2~2.2 [${\mu}m$] and this value is the two or three times less than that of conventional cutting.