• Title/Summary/Keyword: Ultrasonic

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Ultrasonic Deburring Technology Using abrasive (지립을 이용한 초음파 디버링 기술)

  • 최헌종;이석우;최영재;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1848-1852
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    • 2003
  • Generally, burrs refer to projected parts remained on the edge after material had been processed. These burrs decrease the precision of part and cause many problems in part assembly. Burrs are undesirable projections of the material beyond the edge of the workpiece. A number of deburring processes have been developed such as barreling, brushing, chemical methods etc. But, there are a few publications in the area of applying ultrasonics to deburring. When ultrasonic vibration propagates in the liquid medium, a large number of bubbles are formed. These bubbles generate an extremely strong force, which removes burrs. Cavitations were used as a term to describe erosion of parts caused by the action of cavities in liquid. The object of this study is to analyze the effects of ultrasonic cavitation in deburring process. For this purpose, we introduce a new ultrasonic cavitation method with abrasive, which efficiently removes the burrs. Experimental parameters to verify the deburring effects of ultrasonic cavitations are ultrasonic power, amplitude, distant of the transducer from the workpiece, deburring time and abrasive. It has been shown that deburring with ultrasonic cavitation in water is effective to burrs.

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An Experimental Study of Accelerating Phase Change Heat Transfer

  • Oh, Yool-Kwon;Park, Seul-Hyun;Cha, Kyung-Ok
    • Journal of Mechanical Science and Technology
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    • v.15 no.12
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    • pp.1882-1891
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    • 2001
  • The present paper investigated the effect of ultrasonic vibrations on the melting process of a phase-change material (PCM). Furthermore, the present study considered constant heat flux boundary conditions unlike many of the previous researches adopted constant wall temperature conditions. Therefore, in the present study, modified dimensionless parameters such as Ste* and Ra* were used. Also, general relationships between melting with ultrasonic vibrations and melting without ultrasonic vibrations were established during the melting of PCM. Experimental observations show that the effect of ultrasonic vibrations on heat transfer is very important throughout the melting process. The results of the present study reveal that ultrasonic vibrations accompany the effects like agitation, acoustic streaming, cavitation, and oscillating fluid motion. Such effects are a prime mechanism in the overall melting process when ultrasonic vibrations are applied. They enhance the melting process as much as 2.5 tildes, compared with the result of natural melting. Also, energy can be saved by applying ultrasonic vibrations to the natural melting. In addition, various time-wise dimensionless numbers provide conclusive evidence of the important role of ultrasonic vibrations on the melting phenomena.

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Physiochemical Properties and Dyeability of Safflower Colorants Extracted by Ultrasonic Treatment (초음파로 추출된 홍화색소의 특성 분석과 염색성 평가)

  • Kim, Yong-Sook;Choi, Jong-Myoung
    • Fashion & Textile Research Journal
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    • v.11 no.2
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    • pp.337-343
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    • 2009
  • This study systematically investigated a method for extraction of safflower (Carthamus tinctorius Linnaeus) colorants by ultrasonic treatment. Compared to pigments productivity and cell wall structures of safflower after general and ultrasonic method, the ultrasonic method showed high extraction efficiency of safflower pigments due to destruction of safflower cell wall caused by high vibration energies. Microscopic analysis confirmed the hypothesis that the ultrasonic treatment of safflower caused its cell wall structure loosened and made efficient extraction of safflower pigments. And also, LC-MS/MS analysis revealed that productivities of the yellow and red safflower pigments by ultrasonic method were 21.9% and 14.6% higher, respectively, than those of pigments extracted by general method. The ultrasonic extracted yellow and red colorants could be used to dye not only natural fibers like cotton, silk and wool, but also synthetic fiber like nylon, and generally gave a better color tone than the general extracted colorants from safflower due to the affinities of red and yellow colorant on different fibers. As the yellow and red colorant were extracted by ultrasonic treatment in water, the K/S value on of 550/440nm of cotton and rayon was increased but in the case of silk and wool the change of this value was almost not detected. Finally, this technique might provide a solution to establish reproducibility and standardization for the extraction and dyeing methods on fabrics.

Experiment of Multitudinous Ultrasonics Sensors using Sequentially Transmitting Ultrasonic Signa (순차적 초음파 신호 송출 방식을 이용한 다중 초음파 센서 실험)

  • Chang, Jae-Won;Koo, Bon-Soo;Lee, Sang Jeong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.2
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    • pp.124-132
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    • 2017
  • With the growth of interest in the UAVs, the study of the UAV collision avoidance is in progress. Lidar, Video camera, laser sensor, and ultrasonic sensor may be utilized for collision avoidance of UAV. In this paper, the characteristics of MB 1230 ultrasonic sensor is analyzed through the experiment. When concurrently using multitudinous ultrasonic sensors, ultrasonic sensors do not generate correct measurement values. To solve ultrasonic sensor interference, sequentially transmitting ultrasonics signal is suggested by using 'Enable' signal input of ultrasonic sensor, so by activating each ultrasonic sensor gradually. This proposed solution is also verified by experimentation.

Deburring Technology Using Ultrasonic Cavitation (초음파 케비테이션을 이용한 디버링 기술)

  • Won, Jong-Youl;Choi, Young-Jae;Lee, Suk-Woo;Choi, Hon-Zong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1798-1803
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    • 2003
  • Surface and edge finishing processes are important technological operations of in parts machining. Quality of the finished parts directly affect the performance of the whole product. Especially, edge quality, which depends on burr control, is extremely important. Burrs are undesirable projections of the material beyond the edge of the workpiece. A number of deburring processes have been developed such as barreling, brushing, chemical methods etc. But, there are only few publications in the area of applying ultrasonics to deburring. When ultrasonic vibration propagates in the liquid medium, a large number of bubbles are formed. These bubbles generate an extremely strong force, which can be used to remove burrs. Cavitation is used as a term to describe the erosion of parts caused by the action of cavities in liquid. The object of this study is to analyze the effects of ultrasonic cavitation in the deburring process. For this purpose, we introduce a new ultrasonic cavitation method, which efficiently removes the burrs. Experimental parameters to verify the deburring effects of ultrasonic cavitations are ultrasonic power, amplitude, distant of the transducer from the workpiece, deburring time and abrasive. It has been shown that deburring with ultrasonic cavitation in water is effective to burrs.

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Effect of Ultrasonic Energy in the Engine using Diesel Fuel Blended Rape-seed Oil (유채혼합유를 사용하는 기관에서 초음파에너지의 영향)

  • Kwon, K.R.;Ko, K.N.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.5-10
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    • 2005
  • The effect of ultrasonic energy for diesel fuel and blend oil has been revealed in this paper. The experimental setup consisted of a high speed diesel engine with 4 cylinder, dynamometer and ultrasonic fuel feeding system. Ultrasonic energy was added to diesel fuel and blend oil, which is a blend of diesel fuel and rape-seed oil. As engine speed was changed, engine torque and power, brake specific fuel consumption and thermal efficiency were measured in detail. As the results, by adding ultrasonic energy to diesel fuel and blend oil, the engine performance was improved in range of the experiment. The effect of improvement on brake specific fuel consumption and thermal efficiency for blend oil is higher than that for diesel fuel. When ultrasonic energy was added to diesel fuel or blend oil, a rise in engine torque for diesel fuel was higher than that for blend oil, but the effect of ultrasonic energy was small. From these results, it may be desirable to add ultrasonic energy to blend oil for the use of blend oil to diesel engine.

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Application of Nonlinear Ultrasonic Method for Monitoring of Stress State in Concrete

  • Kim, Gyu Jin;Park, Sun Jong;Kwak, Hyo Gyoung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.2
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    • pp.121-129
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    • 2016
  • As the lifespan of concrete structures increases, their load carrying capacity decreases owing to cyclic loads and long-term effects such as creep and shrinkage. For these reasons, there is a necessity for stress state monitoring of concrete members. Particularly, it is necessary to evaluate the concrete structures for behavioral changes by using a technique that can overcome the measuring limitations of usual ultrasonic nondestructive evaluation methods. This paper proposes the use of a nonlinear ultrasonic method, namely, nonlinear resonant ultrasonic spectroscopy (NRUS) for the measurement of nonlinearity parameters for stress monitoring. An experiment compared the use of NRUS method and a linear ultrasonic method, namely, ultrasonic pulse velocity (UPV) to study the effects of continuously increasing loads and cyclic loads on the nonlinearity parameter. Both NRUS and UPV methods found a similar direct relationship between load level and that parameter. The NRUS method showed a higher sensitivity to micro-structural changes of concrete than UPV method. Thus, the experiment confirms the possibility of using the nonlinear ultrasonic method for stress state monitoring of concrete members.

Application of the Ultrasonic Detection System for the Power Transformer (전력용 변압기 초음파 측정시스템 적용)

  • Kweon, Dong-Jin;Koo, Kyo-Sun;Kim, Jae-Chul
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.54 no.12
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    • pp.553-557
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    • 2005
  • This paper describes the application results of an ultrasonic detection system for the power transformer. The ultrasonic detection system with 6 sensors was applied to detect partial discharge in a 154kV transformer with a dangerous levels of $C_{2}H_{2},\;C_{2}H_4$ and $CH_{4}$ gases. The ultrasonic detection tests were carried out 2 times, respectively, to confirm the existence and location of the partial discharge in the transformer. As a result of internal inspection, the arc trace between the pressure ring and core due to the partial discharge was found at the estimated position based on the amplitude and arriving time of the ultrasonic signals. Therefore, it was verified that the ultrasonic detection system is effective as a preventive diagnosis method for the power transformer. Also, the reliability of the ultrasonic detection system in detecting partial discharges in the transformer was also confirmed. It is expected, therefore, that the ultrasonic detection system will have beneficial effects on applications and verifications in detecting partial discharges for the power transformer.

Comparison of Sewage Sludge Solubilization through Different Pretreatment Methods (전처리 방법에 따른 하수슬러지 가용화 비교연구)

  • Kwon, Jae-Hyun;Kim, Bong-Jun;Kim, Min-Kyu;Yeom, Ick-Tae;Kim, Hyung-Soo
    • Journal of Korean Society of Water and Wastewater
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    • v.17 no.4
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    • pp.567-573
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    • 2003
  • The pretreatment process was carried out to solubilize the sewage sludge for enhancing its biodegradability using alkaline treatment, ultrasonic treatment(15kHz), ozone treatment and different combination of these three methods: alkaline followed by ultrasonic as well as ozone, and ultrasonic followed by alkaline. The solubilization efficiency was evaluated based on the SCOD/TCOD ratio and VSS/TS ratio. In results, the proper condition of alkaline treatment was shown as 30meq/l of NaOH, pH 12 and 3hours of reaction time. Solubilization efficiency increased to 17% from initial 2% based on SCOD/TCOD ratio under this condition. In ultrasonic treatment, the higher ultrasonic power, the longer treatment time and the lower sludge volume resulted in higher solubilization respectively. There was a rapid increase in solubilization efficiency after 20 minute, then it was measured as 32% of SCOD/TCOD ratio in 1 hour at a ultrasonic power of 1,300W with 1/sludge. Solubilization efficiencies in combined treatment using alkaline and ultrasonic were 47-53% higher than single treatment at a sonicated time of 1 hour. Ozone treatment followed by alkaline treatment also represented the enhanced solubilization compared to ozone treatment. Therefore, ultrasonic or ozone treatment assisted by alkaline could achieve the short treatment time as well as high solubilizetion efficiency.

Development of Ultrasonic Wave Analysis Program for Effective Use of Ultrasonic Detector (초음파 탐지기의 효과적 활용을 위한 초음파 분석프로그램의 개발)

  • Jeon, Jeong-Chay;Lim, Young-Bae;Choi, Myoung-Il;Yoo, Jae-Geun;Bae, Seok-Myeong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.10
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    • pp.2609-2614
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    • 2009
  • Portable ultrasonic detectors are useful for detection of electrical discharge phenomena like as partial discharge, corona, arching and tracking occurring in an electric system. But the general potable ultrasonic detectors have drawbacks that the results are under the influence subjective reaction of users and it is difficult to determine the type of problem by listening to sound properties and estimate results. So a new analysis method distinguishing ultrasonic characteristics is required. This paper presented ultrasonic wave analysis program to visualize ultrasonic sound of corona, arching and tracking measured by ultrasonic detector. While depending on sound properties alone can be subjective, by incorporating analytical method using the developed program, users are able to increase the accuracy of their ultrasonic diagnosis results.