• Title/Summary/Keyword: Ultra-structural

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A Study of Injection Mold Manufacturing for Ultra-Thin Walled Plate (초박판 사출성형특성 분석을 위한 금형제작에 관한 연구)

  • Lee, Sung-Hee;Ko, Young-Bae;Lee, Jong-Won;Kim, Sung-Kyu;Yang, Jin-Suk;Heo, Young-Moo
    • Design & Manufacturing
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    • v.2 no.5
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    • pp.11-15
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    • 2008
  • A micro-injection mold for ultra-thin-walled plate was considered in this work. The proposed mold system is for the fabrication of ultra-thin walled plastic plate with micro features by injection molding. As the injection molding of thin-walled plastic, which has the thickness under $400{\mu}m$, itself is not easy, the injection molding of the micro-features in the thin-walled structure is more complicated and difficult. To investigate the basic phenomenon of the ultra-thin walled part during the injection molding process, design of the part and mold system were performed in the present study. The injection molding and structural analysis of the suggested part and mold system were also performed. Consequently, injection molding system for ultra-thin walled plate with micro features were manufactured and presented.

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Structural Characteristic Analysis of an Ultra-Precision Machine for Machining Large-Surface Micro-Features (초정밀 대면적 미세 형상 가공기의 구조 특성 해석)

  • Kim, Seok-ll;Lee, Won-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1173-1179
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    • 2007
  • In recent years, research to machine large-surface micro-features has become important because of the light guide panel of a large-scale liquid crystal display and the bipolar plate of a high-capacity proton exchange membrane fuel cell. In this study, in order to realize the systematic design technology and performance improvements of an ultra-precision machine for machining the large-surface micro-features, a structural characteristic analysis was performed using its virtual prototype. The prototype consisted of gantry-type frame, hydrostatic feed mechanisms, linear motors, brushless DC servo motor, counterbalance mechanism, and so on. The loop stiffness was estimated from the relative displacement between the tool post and C-axis table, which was caused by a cutting force. Especially, the causes of structural stiffness deterioration were identified through the structural deformation analysis of sub-models.

Numerical and theoretical modelling of low velocity impact on UHPC panels

  • Prem, Prabhat R.;Verma, Mohit;Ramachandra Murthy, A.;Rajasankar, J.;Bharatkumar, B.H.
    • Structural Engineering and Mechanics
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    • v.63 no.2
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    • pp.207-215
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    • 2017
  • The paper presents the studies carried out on low velocity impact of Ultra high performance concrete (UHPC) panels of size $350{\times}350{\times}10mm^3$ and $350{\times}350{\times}15mm^3$. The panels are cast with 2 and 2.5% micro steel fibre and compared with UHPC without fiber. The panels are subjected to low velocity impact, by a drop-weight hemispherical impactor, at three different energy levels of 10, 15 and 20 J. The impact force obtained from the experiments are compared with numerically obtained results using finite element method, theoretically by energy balance approach and empirically by nonlinear multi-genetic programming. The predictions by these models are found to be in good coherence with the experimental results.

Structural Performance and CO2 Reduction Evaluation of the Ultra simple Wide-shaped section Beam-to-Column Weak Axis Connection (초간편 H형강 기둥-보 약축접합부의 구조성능 및 CO2 저감량 평가)

  • Kim, Sang-Seup;Boo, Yoon-Seob
    • Journal of Korean Society of Steel Construction
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    • v.23 no.5
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    • pp.615-627
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    • 2011
  • There have been few researches on the connection technology for steel structures, so the research outputs and the outcome of the technology development are still insufficient. The bracket-type connection should be improved for efficient constructability and $CO_2$ reduction. It should be replaced by a new type of weak-axis connection that has better structural performance and less $CO_2$ emission. Since the structural performance and safety of the new type of weak-axis connection must first be verified, however, a study on $CO_2$ reduction will be conducted. Therefore, this study looked into the structural performance of the bracket-type details, standard details, and ultra-simple details. It evaluated the requirements for connection materials and $CO_2$ emission. It was found that the ultra-simple weak-axis connection has thebest structural performance and the least $CO_2$ emissions, so it is deemed capable of replacing the bracket-type weak-axis connection.

Evaluation of Suitable Application of ultra high-strength Concrete to V.H Separated Placement (VH분리타설 공법의 초고강도 콘크리트 적용성 평가)

  • Kim, Hak-Young;Ki, Jun-Do;Park, Hyun;Lim, Byung Chun;Lee, Young Do;Jung, Sang Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2009.11a
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    • pp.23-26
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    • 2009
  • Despite vigorous studies on ultra high-strength concrete in Korea, it still faces many challenges in application to on-site construction methods. This study intends to evaluate the applicability of the VH separated-pouring method which is currently used and was designed to pour ultra high-strength concrete with a design strength of 60, 100N/㎟ separately to girder and beam. When it comes to VH separated-pouring, there is a difference in the required design strength between a girder and a beam, which tends to be larger for ultra high-strength concrete. The tensile strength and cold joint at the joint end have not been commonly evaluated and thus the inevitably of its use is dependent on a structural analysis of the structural stress of reinforcement. In the study, potential problems with respect to the building material which might occur during the pouring of ultra high-strength concrete was evaluated and issues on joint surface performance, the hydration energy contained in the members, and the effects of contraction in concrete were considered as the key elements for study.

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Development of Structural Steel and Trend of Welding Technology (건설용 강재개발 및 용접기술동향)

  • Kim, Sung Jin;Jeong, Hong Chul
    • Journal of Welding and Joining
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    • v.34 no.1
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    • pp.7-20
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    • 2016
  • A brief overview is given of the development of various structural steels and their welding application technology. Firstly, the general characteristics and welding performance of structural steels used in architecture and bridge are introduced. For safety against earthquakes or strong wind, and for highly efficient welding in high-rise building constructions, ultra high strength steel with tensile strength over 800 MPa or high HAZ toughness steel plates under high heat input welding have been developed. In particular, efficient welding technology ensuring high resistance to cold and hot cracking of ultra high strength steel is reviewed in the present paper. Secondly, various coated steels used mainly for outer part in construction are briefly discussed. Moreover, a major drawback of coated steel during welding operation, and several solutions to overcome such technical problem are proposed. It is hoped that this review paper can lead to significant academic contributions and provide readers interested in the structural steels with useful welding technology.

Ultra-low cycle fatigue tests of Class 1 H-shaped steel beams under cyclic pure bending

  • Zhao, Xianzhong;Tian, Yafeng;Jia, Liang-Jiu;Zhang, Tao
    • Steel and Composite Structures
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    • v.26 no.4
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    • pp.439-452
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    • 2018
  • This paper presents experimental and numerical study on buckling behaviors and hysteretic performance of Class 1 H-shaped steel beam subjected to cyclic pure bending within the scope of ultra-low cycle fatigue (ULCF). A loading device was designed to achieve the pure bending loading condition and 4 H-shaped specimens with a small width-to-thickness ratio were tested under 4 different loading histories. The emphasis of this work is on the impacts induced by local buckling and subsequent ductile fracture. The experimental and numerical results indicate that the specimen failure is mainly induced by elasto-plastic local buckling, and is closely correlated with the plastic straining history. Compared with monotonic loading, the elasto-plastic local buckling can occur at a much smaller displacement amplitude due to a number of preceding plastic reversals with relative small strain amplitudes, which is mainly correlated with decreasing tangent modulus of the material under cyclic straining. Ductile fracture is found to be a secondary factor leading to deterioration of the load-carrying capacity. In addition, a new ULCF life evaluation method is proposed for the specimens using the concept of energy decomposition, where the cumulative plastic energy is classified into two categories as isotropic hardening and kinematic hardening correlated. A linear correlation between the two energies is found and formulated, which compares well with the experimental results.

Structural Design of High-Rise Concrete Condominium with Wall Dampers for Vibration Control

  • Tsushi, Takumi;Ogura, Fumitaka;Uekusa, Masahiro;Kake, Satoshi;Tsuchihashi, Toru;Yasuda, Masaharu;Furuta, Takuya
    • International Journal of High-Rise Buildings
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    • v.8 no.3
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    • pp.201-209
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    • 2019
  • This paper presents a structural design of the "(Tentative Name) Toranomon Hills Residential Tower" which is currently under construction in Tokyo. The building is a reinforced concrete high-rise residential complex building with 54 stories above ground, 4 basement levels, and a building height of about 220 m. It is a requirement to provide the highest grade of residence in Japan, and in terms of the structural design, it is required to provide wide and comfortable spaces with high seismic performance. These requirements are satisfied by providing a total of 774 vibration control walls of two types. Also, to further improve the structural performance, steel fibers at the rate of 1.0vol% are provided in the ultra-high strength concrete used in the column members.

the Application and Structural Behavior of Ultra High Strength Concrete on Sam Sung Sin-Dae Bang project. (초고층 주상복합 건물에의 초고강도 콘크리트의 시공 및 구조적 성능)

  • 신성우;이광수;최종수;유석형;안종문;윤영수;성상래;백승준;이승훈
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.313-318
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    • 1994
  • This paper present the application and Structural Behavior of Ultra-High Strength Concrete on Samsung Sin Dae-Bang Housing-Commercial Combined building with 28 story including 8 story basement in seoul. 70 MPa compressive strength has been placed for all 8 basement shear wall. 42 MPa design strength concrete was used for other basement and frame up to 10th floor which us used for commercial purposes

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Hydro-structural issues in the design of ultra large container ships

  • Malenica, Sime;Derbanne, Quentin
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.4
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    • pp.983-999
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    • 2014
  • The structural design of the ships includes two main issues which should be checked carefully, namely the extreme structural response (yielding & buckling) and the fatigue structural response. Even if the corresponding failure modes are fundamentally different, the overall methodologies for their evaluation have many common points. Both issues require application of two main steps: deterministic calculations of hydro-structure interactions for given operating conditions on one side and the statistical post-processing in order to take into account the lifetime operational profile, on the other side. In the case of ultra large ships such as the container ships and in addition to the classical quasi-static type of structural responses the hydroelastic structural response becomes important. This is due to several reasons among which the following are the most important: the increase of the flexibility due to their large dimensions (Lpp close to 400 m) which leads to the lower structural natural frequencies, very large operational speed (> 20 knots) and large bow flare (increased slamming loads). The correct modeling of the hydroelastic ship structural response, and its inclusion into the overall design procedure, is significantly more complex than the evaluation of the quasi static structural response. The present paper gives an overview of the different tools and methods which are used in nowadays practice.