• 제목/요약/키워드: Ultra-high-speed

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Paint Removal of Airplane & Water Jet Application

  • Xue, Sheng-Xiong;Chen, Zheng-Wen;Ren, Qi-Le;Su, Ji-Xin;Han, Cai-Hong;Pang, lei
    • International Journal of Fluid Machinery and Systems
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    • 제7권3호
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    • pp.125-129
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    • 2014
  • The paint removal and recoating are the very important process in airplane maintenance. The traditional technology is to use the chemical way corroding the paint with paint remover. For changing the defects, corrosion & pollution & manual working, of the traditional technology, the physical process which removes the paint of airplane with 250MPa/250kW ultra-high pressure rotary water jetting though the surface cleaner installed on the six axes robot is studied. The paint layer of airplane is very thin and close. The contradiction of water jetting paint removal is to remove the paint layer wholly and not damage the surface of airplane. In order to solve the contradiction, the best working condition must be reached through tests. The paint removal efficiency with ultra-high pressure and move speed of not damaged to the surface. The move speed of this test is about 2m/min, and the paint removal efficiency is about $30{\sim}40m^2/h$, and the paint removal active area is 85-90%. No-repeat and no-omit are the base requests of the robot program. The physical paint removal technology will be applied in airplane maintenance, and will face the safety detection of application permission.

Steel Cord 생산을 위한 초고속 습식 신선 패스 설계 (Pass Design of Wet-Drawing with Ultra High Speed for Steel Cord)

  • 황원호;이상곤;고우식;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.427-430
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    • 2005
  • Improving the productivity of steel cord is required due to the increase in demand for it, even though steel cord being used as a reinforcement of a tire has been produced at multi-pass wet wire drawing process over 1000m/min. To improve the productivity, if just increase drawing speed, it causes temperature rise, fracture arisen by embrittlement during drawing process. To increase drawing speed affecting productivity, the variation of wire temperature during multi-pass wet wire drawing process is investigated in this study. In result, the multi-pass wet wire drawing process is redesigned. The redesigned wet drawing process with 27 passes efficiently controls wire temperature during drawing process. It, therefore, enables drawing process to be possible at ultra high speed with 2000m/min. It becomes possible to improve the productivity of steel cord in this paper because the increase in drawing speed could be achieved.

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싱글모드 파이버 레이저를 이용한 SUS304와 Cu의 고속 겹치기 용접에서 접합부 및 인장시험 파단부의 특성에 관한 연구 (A Study on the Characteristic of Weld Joint and Tensile Fracture of SUS304 and Cu High-Speed Dissimilar Lap Welds by Single Mode Fiber Laser)

  • 이수진;김종도;카타야마 세이지
    • Journal of Welding and Joining
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    • 제32권6호
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    • pp.56-63
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    • 2014
  • To develop and understand dissimilar metals joining of Stainless steel and Copper, ultra-high speed laser lap welding was studied using single mode fiber laser in this study. SUS304 and Cu have large differences in materials properties, and Cu and Fe have no intermetallic compounds by typical binary phase of Cu and Fe system. In this study, ultra-high speed lap welds of SUS304 and Cu dissimilar metals using single-mode fiber laser was generated, and weldability of the weld fusion zone was evaluated using a tensile shear test. To understand the phenomenon of tensile shear load, weld fusion zone of interface weld area and fracture parts after tensile shear test were observed using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) analysis system. And it was confirmed that Cu was easily melting and penetrating in the grain boundaries of SUS304 because of low melting temperature. And high thermal conductivity of copper occurred dissipate heat energy rapidly. These properties cause the solidification cracking in weld zone.

INVESTIGATION ON SPRAY CHARACTERISTICS UNDER ULTRA-HIGH INJECTION PRESSURE CONDITIONS

  • LEE S. H.;JEONG D. Y.;LEE J. T.;RYOU H. S.;HONG K.
    • International Journal of Automotive Technology
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    • 제6권2호
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    • pp.125-131
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    • 2005
  • This article reports the experimental and numerical results for free sprays under ultra-high injection pressure conditions to give us better understandings of spray characteristics and also to make clear a limit pressure condition in diesel sprays. The high pressure injection system developed in this work is devised to reach ultra-high pressure conditions in the range from 150 MPa to 355 MPa. The free spray injected from a single nozzle injector is visualized by the Schlieren technique and the high speed camera. In particular, it is found that the shock waves are present and propagated along the edge of spray in the downstream direction. The measured spray penetration length increases gradually with the injection pressure, but its increasing rate is decreased as the injection pressure increases. The Sauter mean diameter is also no longer augmented for the injection pressures higher than 300 MPa. In addition, the three­dimensional numerical simulations are conducted for comparing the measurements with the predictions based on two different breakup models. The TAB model results show better agreements with experimental data than the WAVE model under ultra-high injection pressure conductions. Moreover, the simulation results show that the gas-phase pressure increases substantially in the vicinity of the spray tip region. It supports the experimental observation that the shock waves are formed at the front of spray tip and are propagated downstream.

Ni-Flash 코팅이 초고강도 전기아연 도금강재의 수소취화 및 액상금속취화에 미치는 영향 (Effect of Ni-Flash Coating on Hydrogen Embrittlement and Liquid Metal Embrittlement of Ultra-High-Strength Electrogalvanized Steel Sheet)

  • 오선호;박진성;김성진
    • Corrosion Science and Technology
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    • 제23권4호
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    • pp.302-309
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    • 2024
  • The purpose of this study was to elucidate effects of a thin (tens to hundreds of nanometers) Ni-flash coating layer on hydrogen embrittlement (HE) and liquid metal embrittlement (LME) in ultra-high-strength electrogalvanized steel with a tensile strength of more than 1 GPa. Various experimental and analytical methods, including thermal desorption spectroscopy, slow strain rate testing, resistance spot welding, X-ray diffraction, and metallographic observation, were employed. Results showed that an increase in Ni target amount for flash coating resulted in a decrease in diffusible hydrogen content during electrogalvanizing, resulting in a significant decrease in HE sensitivity. Moreover, a Ni target amount of more than 1000 mg/m2 drastically reduced the occurring frequency and average depth of LME. This reduction could be primarily attributed to formation of Zn-Ni intermetallic phases during the welding process that could inhibit liquefaction of intermetallic phases in the heat-affected zone. This study provides a desirable Ni target amount for Ni-flash coating on ultra-high-strength steels conducted in a continuous galvanizing line or a high-speed batch line to achieve high resistance to both HE and LME.

10Gb/s 광수신기용 초고속 저잡음 MMIC 전치증폭기 설계 및 제작 (Design and Fabrication of Ultra-High-Speed Low-Noise MMIC Preamplifier for a 10Gbps Optical Receiver)

  • 양광진;백정기;홍선의;이진희;윤정섭;맹성재
    • 대한전자공학회논문지SD
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    • 제37권3호
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    • pp.34-38
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    • 2000
  • 본 논문에서는 AlGaAs/lnGaAs/GaAs P-HEMT 소자를 이용한 10 Gb/s 광수신기용 MMIC 초고속 저잡음 전치증폭기를 설계, 제작하고 특성을 분석 하였다. T 형태의 0.15㎛ 게이트 길이를 갖는 P-HEMT 소자를 이용하여 3단 트랜스임피던스 구조로 회로를 설계하였으며 광대역 특성을 얻기 위하여 피킹인덕터를 사용하였고, 저잡음특성을 위하여 게이트폭을 최적화하였다. 제작된 전치증폭기는 트랜스임피던스 이득 60㏈Ω, 대역폭 9.15 ㎓, 잡음지수가 3.9 ㏈ 이하인 특성을 보였다.

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전자유압식 초고압 연료분사계의 시뮬레이션에 관한 연구 (Computer Simulation of the Electronic Hydraulic Ultra - High Pressure Fuel Injection System)

  • 장세호;안수길
    • Journal of Advanced Marine Engineering and Technology
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    • 제20권5호
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    • pp.82-92
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    • 1996
  • A computer simulation with predict the fuel injection rates and the fuel injection pressure behaviors in diesel engine fuel injection systems would by very useful in designing or improving fuel injection systems. In this paper we developed computer program in order to predict the behaviors of the fuel injection rate and the injection pressure for Electronic Hydraulic Ultra-High Pressure Fuel Injection System. We've applied the continuity and momentum equations for the hydraulic phenomena and the dynamics of individual components of the Electronic Hydraulic Fuel Injection System. To solve all the equations numerically we've applied the Runge-kutta IV method. Water hammer equations were applied for the hydraulic pipe solution, and the method of characteristics was employed in our calculations. The simulation results were compared with the experimental results for: Accumulator pressure, Injection pressure and unjection rate. As a result, The simulation results agree very well with our experimental results. We found that a large accumulator and the high speed solenoid valve were required, and the compression volume of the fuel had to be as small as possible in order to acheive ultra-high pressure fuel injection.

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레이져 어닐링을 이용한 낮은 면저항의 극히 얕은 접합 형성 (Ultra shallow function Formation of Low Sheet Resistance Using by Laser Annealing)

  • 정은식;배지철;이용재
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2001년도 춘계종합학술대회
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    • pp.349-352
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    • 2001
  • 본 논문은 기가 SRAM급 이상의 초고집적을- 위한 0.1$\mu\textrm{m}$의 설계치수를 갖는 MOSFET의 게이트 영역에서 활성 부분의 면저항을 감소시키기 위해 n영역으로 비소를 이온 주입하였다. 어닐링은 급속 열처리 공정 방법과 엑시머 레이져 어닐링 방법을 이용하였으며, 극히 얕은 접합의 형성이 가능하였다. 얕은 접합 형성 깊이는 10~20nm이며, 비소의 주입량은 2$\times$$10^{14}$ $\textrm{cm}^2$이고, 레이져는 엑시머이며 소스는 KrF로 파장은 248mm로 어닐링 하였다. 극히 얕은 P/N$^{+}$ 접합 깊이가 15nm이며, 이때 1k$\Omega$/$\square$의 낮은 면저항 특성을 갖는 결과가 나타났다.

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