• 제목/요약/키워드: USC(Ultra Super Critical)

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550MW급 초초임계압(USC, Ultra Super Critical) 증기터빈의 Spike Vibration 에 관한 원인 규명 및 대책 (Root Cause and Countermeasure on the Spike Vibration of a 550MW Class USC(Ultra Super Critical) Steam Turbine)

  • 양승헌;김용석;나운학
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 춘계학술대회논문집
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    • pp.442-447
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    • 2007
  • A very abnormal vibration was occurred at the LP(low pressure) turbine continuously during the pre-operation for a 550MW class USC(ultra super critical) steam turbine. This vibration was initiated at the rotating speed of about 3,450rpm and then the vibration amplitude was highly increased the number by $2{\sim}3$ times with the increase of the rotating speed to the rated speed(3,600rpm). In this paper, this abnormal vibration named spike vibration. This spike vibration was caused by the rubbing between the rotating bucket tip seal and the Lower Half of spill strip. Also, this paper presents the mechanism of the spike vibration and the proper method to eliminate this abnormal vibration problem. This result would be good practice to find the solution of similar high vibration in the USC steam turbines for power plant as well as industrial rotating machineries.

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550MW급 초초임계압(USC, ultra super critical) 증기터빈의 Spike Vibration에 관한 원인 규명 및 대책 (Root Cause and Countermeasure on the Spike Vibration of a 550MW Class USC(ultra super critical) Steam Turbine)

  • 양승헌;김용석;나운학;박종권
    • 한국소음진동공학회논문집
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    • 제17권12호
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    • pp.1238-1245
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    • 2007
  • A very abnormal vibration was occurred at the LP(low pressure) turbine continuously during the pre-operation for a 550MW class USC(ultra super critical) steam turbine. This vibration was initiated at the rotating speed of about 3,450 rpm and then the vibration amplitude was highly increased the number by $2{\sim}3$ times with the increase of the rotating speed to the rated speed (3,600 rpm). In this paper, this abnormal vibration named spike vibration. This spike vibration was caused by the rubbing between the rotating bucket tip seal and the lower half of spill strip. Also, this paper presents the mechanism of the spike vibration and the proper method to eliminate this abnormal vibration problem. This result would be good practice to find the solution of similar high vibration in the USC steam turbines for power plant as well as industrial rotating machineries.

퍼지 로직 및 모델 예측 제어기 적용을 통한 초초임계압 화력발전소 부하 응답 최적화 운전 방법 설계 (Unit Response Optimizer mode Design of Ultra Super Critical Coal-Fired Power Plant based on Fuzzy logic & Model Predictive Controller)

  • 오기용;김호열
    • 전기학회논문지
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    • 제57권12호
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    • pp.2285-2290
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    • 2008
  • Even though efficiency of coal-fired power plant is proportional to operating temperature, increasement of operating temperature is limited by a technological level of each power plant component. It is an alternative plan to increase operating pressure up to ultra super critical point for efficiency enhancement. It is difficult to control process of power plant in ultra super critical point because that point has highly nonlinear characteristics. In this paper, new control logic, Unit Response Optimizer Controller(URO Controller) which is based on Fuzzy logic and Model Predictive Controller, is introduced for better performance. Then its performance is tested and analyzed with design guideline.

석탄화력발전소 보일러 배관용 Cr-W계 강 용접부의 크리프 파단특성 (The creep rupture properties on welded joints of Cr-W pipe steels for boiler in advanced thermal power plant)

  • 이연수;유석현;공병욱;이경운;김정태
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.149-151
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    • 2004
  • 고효율, 대용량의 친환경적이며 경제적인 발전소건설을 위해 초초임계압(USC: Ultra Super Critical) 석탄화력발전소의 건설이 세계적인 추세이다. 이러한 USC발전소는 효율향상을 위해 증기온도와 압력의 상승, 경제적 운용을 위해 부하변동운전 적용확대가 필수적이다. (중략)

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USC 발전용 HIP Rotor의 단조 공정 연구 (Investigation on the forging process of HIP rotor for USC power plant)

  • 김동권;김영득;강성태;김동영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.479-482
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    • 2005
  • To improve the efficiency of fossil power plant, the higher steam temperature and pressure are required. Ultra super critical(USC) system meets very well this requirement. The HIP rotor is one of the most important parts of turbine in USC system and its material is easy to crack during hot forging. In this study, the upsetting and cogging process far $12\%Cr$ ESR ingot was analyzed and it is suggested a optimum process to avoid surface crack. The results were verified by test product with 4,200 tonnage press.

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초초임계압(USC) 화력발전기술 개발 (Development of Ultra-Supercritical (USC) Power Plant)

  • 장성호;김범수;민택기
    • 대한기계학회논문집B
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    • 제36권2호
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    • pp.205-210
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    • 2012
  • 화력발전은 지구온난화의 주범으로 인식되고 있지만, 산업화와 지속적인 국가경제성장에 의한 전력소요 증가는 에너지사용을 증대시켜 에너지 자원의 부족을 초래하고 환경오염물질의 과다배출로 지구 환경문제를 유발하고 있다. 에너지원의 확보를 위한 국가와 지역간 경쟁이 심화되어 새로운 갈등의 원인이 되고 있으며, 지구온난화와 에너지 문제를 해결하기 위해 교토의정서 등 기후변화 협약이 체결되고 화석에너지에 재생에너지로의 에너지원의 전환과 다양화가 추진되고 있지만, 각국의 이해관계와 기술부족으로 완벽한 해결책을 제시하지 못하는 상황이다. 에너지 부족을 해소하고 $CO_2$ 배출량을 저감할 수 있는 가장 효과적인 방안으로 기존 화력발전 효율을 향상시킨 고효율 발전과 Near Zero Emission 수준의 저공해 기술이 결합된 고효율 석탄화력발전시스템을 개발현황을 논하고자 한다.

화력발전 소재 및 제조기술 개발 (Development trend of material and manufacturing process for fossil power generation)

  • 이경운;공병욱;김민수;강정윤
    • 한국압력기기공학회 논문집
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    • 제12권1호
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    • pp.141-148
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    • 2016
  • This paper presents an overview of worldwide electric power development and National $700^{\circ}C$ Hyper Supercritical coal-fired power generation(HSC) focus on materials and manufacturing process. To Increase the efficiency of electric power generation, It is necessary to increase steam temperature and pressure. In that case, New material and manufacturing process shall be developed for boiler and turbine component in high temperature and pressure operating condition. Therefore, Much Efforts in worldwide are progressing to develop materials and manufacturing technology and to build and operate an HSC.

초초임계 화력발전용 터빈 및 보일러소개

  • 공병욱;강성태;이연수
    • 기계와재료
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    • 제22권2호
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    • pp.20-30
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    • 2010
  • 석탄화력발전소의 효율향상은 스팀온도 및 압력의 증가를 통해 꾸준하게 이루어지고 있으며, 이러한 고효율의 화력발전은 사용 연료의 감소 뿐 아니라 $SO_x$, $NO_x$, $CO_2$ 등의 환경 가스배출을 감소시키는 효과도 있다. 이에 따라 운전조건을 고온, 고압화하려는 노력이 전 세계적으로 꾸준히 전개되고 있으며, 경제성 있고 높은 고온특성을 갖는 터빈 및 보일러 소재확보 여부가 발전소 건설 가능성을 결정하는 가장 주요한 요소 중 하나로 작용하고 있다. 본 고에서는 USC(Ultra Super Critical) 조건에 사용하기 위한 소재의 개발과정과 현대 사용되고 있는 다양한 발전용 고온소재의 특징에 대해 기술하고자 한다.

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바나듐 및 크롬을 포함하는 다 성분 Boride 코팅의 생성 및 특성 평가 (Formation of Multi-Component Boride Coatings Containing V and/or Cr and Evaluation of Their Properties)

  • 이의열;윤상혁;김종하
    • 한국표면공학회지
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    • 제49권2호
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    • pp.211-217
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    • 2016
  • Boride coating applied on steam turbine parts of power plants has provided good particle erosion resistance under temperature of $550^{\circ}C$, but it isn't able to protect the parts effectively any more in ultra super critical (USC) steam turbine which is being operated up to temperature of $650^{\circ}C$. To ensure stable durability for USC steam turbine parts, an alternative coating replacing boride coating should be developed. In this study, multi-component boride coatings containing elements such as chromium (Cr) and vanadium (V) were formed on base metal (B50A365B) using thermochemical treatment method called by pack cementation. The thermochemical treatments involve consecutive diffusion of boron(B) and Cr or/and V using pack powders containing diffusion element sources, activators and diluents. The top layer of Cr-boride coating is primarily consisted of $Cr_2B_3$ and $Cr_5B_3$, while that of V-boride coating is mostly consisted of $VB_2$ and $V_2B_3$. The (Cr,V)-boride coating is consisted of $Cr_2B_3$, $Cr_5B_3$ and $V_2B_3$ mostly. The top surfaces of 3 multi-component boride coatings show hardness of $3200-3400H_v$, which is much higher than that of boride, about $1600-2000H_v$. In 5 wt.% NaCl solution immersion tests, the multi-component boride coatings show much better corrosion resistance than boride coating.

초초 임계 화력 발전소용 밸브 소재의 산화 거동 (A Study on the Oxidation Behaviors of Power Plant Valve Materials under the Ultra Super Critical Condition)

  • 이준섭;조동율;윤재홍;주윤곤;송기오;조재영;강진호;이선호;엄기원;이종욱
    • 한국표면공학회지
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    • 제42권1호
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    • pp.26-33
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    • 2009
  • Recently ultra-supercritical steam power plants operate at $1000^{\circ}F$ ($538^{\circ}C$) and 3500 psi (24.1 MPa). Thermal efficiency of power plant will be increased about 2% if steam temperature increases from $1000^{\circ}F$ to $1150^{\circ}F$ ($621^{\circ}C$). In this study valve materials Incoloy901 (IC901) and Inconel718 (IN718) were nitrided to improve the surface hardness and solid lubrication function of the valve materials. The hardness of both IC901 and IN718 increased about two times by ion nitriding. IC901, IN718 and their nitrided specimens were corroded under ultra super-critical condition (USC) of $621^{\circ}C$. and 3600 psi (24.8 MPa) for 2000 hours. Oxidations of both IC901 and IN718 were very small due to the formation of protective oxide layer on the surface. But the corrosion resistance of both nitrided specimens decreased because of the formation of non-protective nitride layer of $Fe_{4}N$, $Fe_{2}N$ and CrN on the surface layer. The hardness of both nitrided IC901 and IN718 at $20{\mu}m$ depth from the surface decreased about 30% and 20% respectively by USC 2000 hours.