• Title/Summary/Keyword: U-groove

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CFD Analysis of Trap Effect of Groove in Lubricating Systems: Part I - Variation in Cross-Sectional Shape of Groove (그루브의 Trap 효과에 대한 CFD 해석: 제 1부 − 그루브 단면 형상의 변화)

  • Hong, Sung-Ho
    • Tribology and Lubricants
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    • v.32 no.3
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    • pp.101-105
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    • 2016
  • Trap effect of groove is evaluated in a lubricating system using computational fluid dynamics (CFD) analysis. The simulation is based on the standard k-ε turbulence model and the discrete phase model (DPM) using a commercial CFD code FLUENT. The simulation results are also capable of showing the particle trajectories in flow field. Computational domain is meshed using the GAMBIT pre-processor. The various grooves are applied in order to improve lubrication characteristics such as reduction of friction loss, increase in load carrying capacity, and trapping of the wear particles. Trap effect of groove is investigated with variations in cross-sectional shape and Reynolds number in this research. Various cross-sectional shapes of groove (rectangular, triangle, U shaped, trapezoid, elliptical shapes) are considered to evaluate the trap effect in simplified two-dimensional sliding bearing. The particles are assumed to steel, and defined a single particle injection condition in various positions. The “reflect” boundary condition for discrete phase is applied to the wall boundary, and the “escape” boundary condition to “pressure inlet” and “pressure outlet” conditions. The streamlines are compared with particles trajectories in the groove. From the results of numerical analysis in the study, it is found that the cross-sectional shapes favorable to the creation of vortex and small eddy current are effective in terms of particle trapping effect. Moreover, it is found that the Reynolds number has a strong influence on the pattern of vortex or small eddy current in the groove, and that the pattern of the vortex or small eddy current affects the trap effect of the groove.

Finite Element Analysis on the Sealing Mechanism of U-Cup Seals (U-컵 시일의 밀봉기구에 관한 유한요소해석)

  • 최준업;전인기;김희준;김청균
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.12-17
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    • 1994
  • Minimum clearance between the U-cup seal groove of a piston and a cylinder bore to ensure against extrusion of the U-cup ring and leakage of working fluids is an important design parameter for a seal designer in hydraulic cylinder applications. Therefore, typical U-cup seal of a hydraulic actuator has been analyzed as a function of a sealing gap using the nonlinear FEM software MARC. In this study, the useful design data were presented as a function of the sealing gap and the sealed hydraulic pressure.

Anisotropic wet etching by IPA-KOH solutions (IPA-KOH 혼합액에 의한 습식 이방성식각 연구)

  • 천인호;조남인;김창교
    • Proceedings of the KAIS Fall Conference
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    • 2000.10a
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    • pp.185-193
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    • 2000
  • 이방성 습식 식각을 이용하여 멤브레인을 제작하기 위하여 KOH-IPA의 식각액을 사용하여 단결정 실리콘 기판을 이방성으로 식각을 하고, 각 용액에 대한 식각 특성을 관찰하였다. 식각률은 식각액의 온도와 농도에 의존하며, 패턴 형성 방향과 식각액의 농도에 따라 식각 형태가 다르게 나타났다. 패턴은 Primary Flat에 45°로 기울여 형성되었으며 20wt·% KOH 80℃ 이상에서는 U-groove, 그 이하의 온도와 농도에서는 V-groove 식각 형태를 관찰할 수 있었다. 각 면에 대한 식각률 차이에 의해서 생기는 Hillock은 온도와 농도가 높아짐에 따라 줄어들었고, 재식각을 퉁하여 현저하게 줄어듦을 알 수 있었다.

Testing for the Effect of Groove Depths on the Rotordynamic Coefficients and Leakage of Circumferentially-Grooved Seals (Circumferentially-Grooved Seal의 동특성 계수 및 누설량에 미치는 Groove 깊이의 영향에 관한 실험)

  • ;Childs, D.W.
    • Tribology and Lubricants
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    • v.4 no.2
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    • pp.68-75
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    • 1988
  • 서로 다른 그루브 깊이를 갖는 circumferentially-grooved 씨일들의 동특성 계수 및 누설량에 대한 실험결과를 분석하였다. 실험된 결과를 분석해 보면, 그루브 깊이가 증가함에 따라, 누설량이 서서히 증가함을 알수 있다. Smooth 씨일 및 damper 씨일과 비교할때, smooth 씨일은 최대의 direct stiffness를 가지며, 평균 씨일 간극의 증가함에 따라 direct stiffness가 감소한다. Effective damping에 있어서, circumferentially-grooved 씨일은 최소의 값을 가지는 반면, 누설량은 가장 적다. 이론과의 실험치 비교는 일반적으로 만족할만한 결과를 보인다.

An Experimental Study on Drag Reduction of Grooved Cylinders (Riblet 홈을 가진 원주의 저항감소에 관한 연구)

  • Lim, Hee-Chang;Lee, Sang-Joon
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.508-513
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    • 2000
  • An experimental investigation has been carried out for two circular cylinders having different groove configurations(U and V-shape). The results were compared with those for the smooth circular cylinder. The drag force, mean velocity and turbulent intensity profiles of wake behind the cylinders were measured with varying the Reynolds number $Re=8000{\sim}14,000$ based on the cylinder diameter. As a results, the U-groove circular cylinder was found to be most effective riblet shape with reducing the drag up to 21%. As the Reynolds number increases, the vortex shedding frequency of the grooved cylinders becomes a little larger, compared to the smooth cylinder. The flow visualization using the smoke-wire technique was also carried out to see the flow structure qualitatively.

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Convergence analysis of cusp variation symmetry of the mandibular second premolars using 3-dimensional virtual models - Focusing on college students in Jeollabuk-do (3차원 가상모형을 이용한 하악 제2소구치 교두 변이 대칭성에 대한 융복합적 분석 - 전북지역 일부 대학생을 중심으로)

  • Nam, Shin-Eun
    • Journal of Digital Convergence
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    • v.20 no.2
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    • pp.317-323
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    • 2022
  • This study aimed to qualitative analyze the cusp variation pattern of the mandibular second premolars using a three-dimensional virtual models, and to analyze the left-right bilateral symmetry with a quantitative analysis of the tooth surface area according to the cusp variation. 127 virtual mandibular second premolars were prepared and individual absolute/relative cusp area, total crown area and groove form were analyzed using RapidForm2004(INUS technology INC, Seoul, Korea). Independent t-test, Kruskal-Wallis test and chi-square were performed. As a result, the groove form showed high bilateral symmetry between the left and right sides. Based on the left side of groove form, the bilateral symmetry was 100.0% for the U pattern, and 73.7% for the H patterned, and 78.9% for the Y pattern(p<.001). The finding could be as a meaningful reference for manufacturing CAD/CAM dental prostheses, and it is expected that further studies will be conducted on more samples including the mandibular second premolar immediately after eruption.

A Study on the Sealing Characteristics of Multi-contact O-rings (다접오링의 밀봉특성 해석에 관한 연구)

  • Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.16 no.5
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    • pp.52-57
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    • 2012
  • This study presents sealing characteristics of multi-contact o-rings as functions of strain, compression stress, and contact normal stress using a FEM technique. The FEM results on the sealing characteristics show that the maximum strain, maximum compression stress, and maximum contact normal stress of multi-contact o-rings are approximately 1.7 times higher than those of conventional o-rings. This is due to a U-grooved cross section of multi-contact o-rings, and the multi-contact o-rings with a U-groove show more effective in sealing for high pressure vessels, valves, and gas equipments. And the extrusion failure in the multi- contact o-ring does not produce for an increased gas pressure due to a U-groove. This may extend sealing life compared to that of a conventional o-ring.

A Study on Lenticular Lens Mold Fabrication by Shaping (세이핑에 의한 렌티큘러 렌즈 금형 가공에 관한 연구)

  • Je T. J.;Lee E. S.;Shim Y. S.;Kim E. Z.;Na K. H.;Choi D. S.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.245-250
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    • 2005
  • Recently, micro machining technology for high precision mold becomes more interested for mass production of high performance optical parts micro-grooved on the surface, which is under very active development due to its effectiveness in the view point of optical performance. Mechanical micro machining technology now has more competitiveness on lithography, MEMS or LIGA processes which have some problems to fabricate especially cylinder type of groove in such as lenticular lens for illumination angle modulation system. In this study. a lenticular lens mold with U-type micro groove is fabricated making utilizing of the benefit of the mechanical micro machining technology. A shaping machining process is adapted using 3 axis degree of freedom micro machining system and single crystal natural diamond tool. A brass and a electroless nickel materials are used for mold fabrication. Machining force, chip shape and machined surface are investigated from the experiment and an optimal machining condition is found based on the examined problems from the micro cutting process.

Method to Overcome Gap Variation by Control of Arc Force in Root Pass Welding for Back Bead by GMAW (GMAW 루트패스 이면비드 용접에서 아크력제어에 의한 갭변동 극복 방법)

  • Son, Chang-Hee;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.29 no.6
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    • pp.77-81
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    • 2011
  • In most industry, manual GTAW welding is preferred for formation of stable back bead in root weld of butt joint. However, manual GTAW welding has low productivity as compared with GMAW, also it has unstable bead quality which depend on skilled workers. So it is necessary to develop process of root pass welding by using automation GMAW that have stable back bead formation and high productivity. In this paper, the design of U-groove with 3mm root face was applied to extend the tolerance of misalignment in condition of standard root gap 1.5mm. Consequently, for the formation of stable back bead in root pass of butt welding, in case of the narrow root gap(0.5mm) the large arc force was applied by increasing the current and voltage. In case of the large root gap(2.5mm), the small arc force was applied by decreasing the current and voltage. Considering the various root gap, the required deposited metal was controlled by welding speed only.