• Title/Summary/Keyword: Two-fluid spray

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A Case Study on Sintering Characteristics of Yttria Stabilized Zirconia Powder Prepared by Two-Fluid Spray Drying

  • Choi, Jin Sam;Kong, Young-Min
    • Journal of the Korean Ceramic Society
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    • v.53 no.3
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    • pp.332-337
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    • 2016
  • As a case study on yttria stabilized zirconia ceramics, the sintering characteristics of submicron powders and the granulation prepared by two-fluid spray drying of submicron particles were investigated. As-received powders of yttria stabilized zirconia particles were reduced to a uniform size of less than about 200 nm by repeated milling. Granulation size obtained by the two-fluid spray drying was affected by the organic matter and the primary particle size. Sintering behavior such as porosity, water absorption ratio, density, and transparency was influenced by processing conditions of the powder, and the discontinuous interfaces in a green body were reduced.

Spray Patterns and Atomization Characteristics of Viscoelastic Fluid with Impinging Jet (점탄성 유체에 따른 충돌분무의 분무패턴 및 미립화 특성)

  • Lee, Mun Hee;Hong, Jung Goo
    • Journal of ILASS-Korea
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    • v.24 no.3
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    • pp.145-151
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    • 2019
  • Viscoelastic fluid is used in various industrial sites because its cost reduction and environmental benefits by preventing formation of fine droplets that scattered around. However, viscoelastic fluids, unlike newtonian fluids, contain a shear thinning characteristic that decrease in viscosity as shear rate increases and elastic characteristic, making it difficult to predict spray breakup process. In this study we made three test fluids. Boger fluid with viscoelastic characteristics, and two newtonian fluids, were prepared to exclude shear thinning characteristics and study the effects of elastic characteristic only. Flow visualization, spray angle, and SMD were measured for three test fluids using laboratory scale impinging jet test apparatus. As a result, it was confirmed that Boger fluid, unlike the newtonian fluid, was not formed fine droplets that scattered around and the breakup process appeared differently. In addition, SMD was found to be large in Boger fluid, and the SMD according to pressure was confirmed that there is no significant difference.

Spray Characteristics of the APU fuel injector with liquid properties (액체 물성치에 따른 APU 연료 노즐의 분무특성)

  • Choi, Chea-Hong;Jun, Yong-Min;Choi, Seong-Man
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.175-178
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    • 2008
  • Spray characteristics for the simplex atomizer are investigated. The atomizer was tested with kerosene which is generally used as a fuel for gas turbine engines. But it is very difficult and dangerous to measure spray performance. So water is used as a working fluid for measuring the droplet information. In this study, spray visualization was performed by using ND-Yag Laser and droplet size was measured by using PDPA system by using two different working fluid such as water and test fluid # 2 which has similar characteristics of the kerosene. The test results show that SMD of water bigger than test fluid # 2 about 5$\sim$15 mm because surface tension of water is higher by a factor of 3. But the spray angles and the spray shapes have similarity

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A Study on Design of Nozzle Tip for Airless Spray Coating (에어리스 스프레이 도장용 노즐 팁 설계에 관한 연구)

  • Kim, Dong-Keon;Kim, Soon-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.183-188
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    • 2012
  • This study was carried out to design the spray nozzle tip for airless spray coating. Airless spray coating is the process of coating an object with a liquid spray of paint or other fluid. The nozzle tip controls the fluid flow rate and creates back pressure in the system. The nozzle tip also defines the spray pattern by the size and shape of the orifice. The spray pattern of nozzle tip was investigated numerically using ANSYS CFX ver. 14.0. It was observed that performance result of designed nozzle tip was correspond well, compared with that of GARCO nozzle tip.

Spray Characteristics of the Simplex Atomizer with Working Fluids (작동 유체에 따른 단순 압력식 연료노즐의 분무특성)

  • Choi, Chea-Hong;Lim, Byeong-Jun;Choi, Seong-Man
    • Journal of the Korean Society of Propulsion Engineers
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    • v.13 no.6
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    • pp.41-47
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    • 2009
  • This paper presents the spray characteristics of the simplex fuel nozzle with different working fluids for the gas turbine engine. Spray characteristics can be changed with viscosity, surface tension and density. In this research, water and test fluid type 2 which has similar characteristics of the kerosene are used as a working fluid. Spray visualization was performed by using ND-Yag laser and droplet size was measured by using PDPA(Phase doppler particle analyzer) system. The test results show that spray shapes and SMD distributions of two working fluids are similar at main spray region.

A Study on Spray Angle of Dual Swirl Injector with Different Recess Length (Dual Swirl Injector Recess 길이에 따른 분산각 평가)

  • Park, Hee-Ho;Kim, Tae-Han;Kim, Yoo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.7 no.3
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    • pp.30-37
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    • 2003
  • Spray angle of dual swirl injector is established according to the velocity ratio at orifice exit. Due to the internal mixing at recess and lack of correlation for the combined two fluid injection, prediction of spray angle is very difficult. This study deal with experimental work and numerical simulation on spray angle with different recess length. Among the multiphase flow models, the VOF model was selected to simulate the spray angle. Feasibility of numerical analysis are confirmed by comparing the results with the experimental data, and the effect of recess on spray angle are analyzed for single and combined spray case.

Effect of Swirl Angle on the Atomization Characteristics in Two-Fluid Nozzle with Dual Air Supplying System (이중공기공급 이유체노즐의 선회각 변화에 따른 분무특성)

  • Kim, E.S.;Kang, S.M.;Choi, Y.J.;Kim, D.J.;Lee, J.K.;Rho, B.J.
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.54-60
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    • 2008
  • The atomization characteristics of the dual air supplying twin-fluid nozzle were investigated experimentally using PIV and PDA systems. The two-fluid nozzle is composed of three main parts: the feeding injector to supply fluid that is controlled by a PWM (pulse-width modulation) mode, the adaptor as a device with the ports for supplying the carrier and assist air and the main nozzle to produce the spray. The main nozzle has the swirl tip with four equally spaced tangential slots, which give the injecting fluid an angular momentum. The angle of the swirl tip varied with 0$^{\circ}$ 30$^{\circ}$, 60$^{\circ}$ and 90$^{\circ}$, and the ratios of carrier air to assist air and ALR(total air to liquid) were 0.55 and 1.23, respectively. The macroscopic behavior of the spray was investigated using PIV system, and the mean velocity, turbulent intensity and SMD distributions of the sprays were measured using PDA system. As the results, the mean axial velocity at the spray centerline decrease with the increase of the swirl angle. The turbulent intensities of the axial and radial velocity were increased with the increase of the swirl angle. The mean SMD (Sauter mean diameter) of the radial direction along the axial distance shows the lowest value at the swirl angle of 60$^{\circ}$.

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A Study on the Development of Two-phase Nozzle Suitable for Multi-purpose Spraying in Orchards (과수원 내 다목적 살포에 적합한 이류체 노즐 개발에 관한 연구)

  • Han, Kwang Ho;Kang, Tae Gyoung;Lee, Dong In;Lee, Chul-Hee
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.1-7
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    • 2020
  • In orchard or crop-growing environments, pesticides are sprayed using various nozzles to prevent pests and improve productivity. Nozzles currently in use are restricted for use in multi-purpose environments, thus, it is necessary to develop new nozzles. In this study, new two-phase nozzles are proposed to improve the performance of the nozzle (flow rate, spray angle, spray particle size). The performance of the two-phase nozzles are predicted through the CFD analysis and the performance of the nozzles is compared with the experiment. The experimental results showed that the proposed two-phase nozzles are available at relatively low operating pressure condition and are capable of extensive spray particle size control. Thus, the proposed nozzles are expected to be available in various orchard environments.

Characteristics of Spray from Pressure-Swirl Nozzle with Different Liquid Properties and Nozzle Geometries (액체의 물성치와 노즐의 형상 변화에 따른 압력스월 노즐의 분무 특성)

  • Choe, Yun-Cheol;Jeong, Ji-Won;Kim, Deok-Jul
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.12
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    • pp.1813-1820
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    • 2001
  • The purpose of this study was to investigate the significant characteristics in atomization process of industrial etching spray fur the design or Precise pressure-swirl nozzles. The experiment was carried out with different viscosities and densities of the liquid. The macro characteristics of liquid spray, such as the spray angle and breakup process were captured by PMAS and the micro characteristics of liquid spray. such as droplet size and velocity measurements were obtained by PDA. The droplet axial and radial velocity and SMD were measured along axial and radial direction. The RMS of two velocities was measured along radial direction. It was found that the fluid with higher kinematic viscosity resulted in the larger SMD and the lower mean droplet velocity. And we could divide breakup processes into three regions that is atomization, non-dilution and dilution one in spray of pressure-swirl nozzle. The radial as well as axial velocity of droplet played an important role in the atomization process of higher kinematic viscosity fluid.

Effect of Nozzle Cap Geometry for Swirl-Type Two-Fluid Nozzle on the Spray Characteristics (선회형 이유체노즐의 노즐캡 형상에 따른 분무특성)

  • Choi, Y.J.;Kang, S.M.;Kim, D.J.;Lee, J.K.
    • Journal of ILASS-Korea
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    • v.13 no.3
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    • pp.134-142
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    • 2008
  • In the case of heavy duty diesel engines, the Urea-SCR system is currently considered to reduce the NOx emission as a proved technology, and it is widely studied to get the high performance and durability. However, the nozzles to inject the urea-water solution into the exhaust pipe occur some problems, including the nozzle clogging, deposition of urea-water solution on the inner wall of the exhaust pipe, resulting in the production of urea salt. In this study, a swirl-type twin-fluid nozzle to produce more fine droplets was used as a method to solve the problems. The effect of the nozzle cap geometry, including the length to diameter ratio ($l_o/d_o$) and chamfer, on the spray characteristics were investigated experimentally. The length to diameter ratio of nozzle cap were varied from 0.25 to 1.125. The chamfer angle of the nozzle cap was constant at 90o. The mean velocity and droplet size distributions of the spray were measured using a 2-D PDA (phase Doppler analyzer) system, and the spray half-width, AMD (arithmetic mean diameter) and SMD (Sauter mean diameter) were analyzed. At result, The larger length to diameter ratio of nozzle cap were more small SMD and AMD. The effect of the chamfer did increase the radial velocity, while it did not affect the atomization effect.

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