• 제목/요약/키워드: Twin Screw Extruder

검색결과 188건 처리시간 0.019초

2축 압출기를 이용한 식물성 단백질의 조직화(TPP)제조공정 분석에 관한 연구 (Analysis of the TPP(Texturization of Plant Protein) Production Process Using Twin Screw Extruder)

  • 송대빈;고학균;김용현
    • Journal of Biosystems Engineering
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    • 제19권1호
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    • pp.42-49
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    • 1994
  • Texturization of plant protein means the physical or chemical recomposition method of plant protein damaged during the extracting process of soybean oil. As a stable protein supplement, substituted for meat, needs of texturized products have been increased. Twin screw extruder is a very effective tool for texturization process as a physical method. This research, using defatted soy flour as raw material and twin screw extruder manufactured in domestic, showed that plant protein was texturized successfully on the operating conditions of barrel temperature of $120{\sim}140^{\circ}C$, material feed rate of 30~36kg/hr and water content of 20~25%. It also showed that the shape of die affected the texturization continuity.

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유한요소법을 이용한 폴리머 압출 공정해석에 관한 연구 (A Study on Analysis of Polymer Extruder Process Using Finite Element Method)

  • 예영수;김홍범;이재욱;김낙수
    • 대한기계학회논문집A
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    • 제29권1호
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    • pp.145-155
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    • 2005
  • In this study, a finite element method program code which can be accomodate boundary conditions on the complex surfaces has been developed to simulate polymer extruder processes. The analysis method includes the fractional 4-step method for efficient computation time and compact usage of memory storage to solve the velocities and the pressure values from the Navier-Stokes equation. By using the developed program which was verified with simple Poiseuille flow mixture phenomena in single-and twin-screw extruder are analyzed. It is concluded that the proposed method resulte Poiseuille Poiseuille d in fair agreement with the exact solution of simple flow and the back flow near the entrance happens in single-screw model. It is identified that the location and values of maximum pressure in the twin screw extruder model. It is expected that the Velocity field found can be used to predict the degree of mixture in the extruder barrel.

교합형 동방향 이축압출기에서 충전제 분산에 대한 스크루 조합의 영향 (Effect of Screw Configuration on Filler Dispersion in Intermeshing Co-rotating Twin Screw Extruder)

  • 강민성;강병욱;심현석;손재명;이광희;박민
    • 폴리머
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    • 제35권2호
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    • pp.99-105
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    • 2011
  • 컴파운드의 물성을 최적화하기 위해서는 충전제 입자들의 분배와 분산이 잘 일어나도록 효율적으로 훈련하는 것이 중요하다. 혼련 효용을 향상시키고자 다양한 종류의 혼련 요소들이 이축압출기에 이용되고 있다. 본 연구에서는 탄산칼슘이 충전된 폴리스티렌을 대상으로 충전제 분산에 대한 이축압출기의 스크루 조합 영향을 알아보았다. 충전제의 분산 상태는 포토다이오드가 장착된 광학현미경으로 조사하였다. 실험 결과는 충전제의 분산 정도가 혼련 요소들의 형태 및 위치에 주로 영향을 받는다는 것을 보여주었다.

이축 압출기를 이용하여 제조된 PMMA/MWNT 복합체의 특성 분석 (Characterization of PMMA/MWNT Composites Fabricated by a Twin Screw Extruder)

  • 우종석;이건웅;계형산;신경철;방대석
    • Elastomers and Composites
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    • 제42권3호
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    • pp.151-158
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    • 2007
  • 최근 들어 전기적, 기계적 성질이 우수한 다중벽탄소나노튜브(Multi-Walled Carbon Nanotubes)/고분자 복합재료에 대한 연구가 활발히 진행 중이다. 본 연구에서는 모듈라 치합형 동방형 회전 이축 압출기(Modular Intermeshing Co-Rotating Twin Screw Extruder, L/D=42)를 이용하여 PMMA/MWNT 복합체를 제조하였다. 이렇게 제조된 PMMA/MWNT 복합체의 표면저항을 측정한 결과 MWNT의 함량이 4 wt% 일 때 $10^4{\Omega}/sq$를 나타내어 전자파차폐(Electronic Magnetic Interference) 물질로 응용할 수 있는 가능성을 확인하였다. 그리고 열중량 분석기 (Thermogravimetric Analysis), 시차주사열량계(Differential Scanning Calorimeter)를 이용한 열적특성, 주사전자현미경(Scanning Electron Microscopy)을 통하여 형태학적 변화를 분석하였다. 또한 유변학적 특성을 알아보기 위해 용융흐름지수(Melt Flow Index)를 측정하였다.

이륜형 압출기의 체류시간 분포에 대한 역피치 스크류의 효과 (Effect of Reverse Screw Elements on the Residence Time Distribution in Twin-Screw Extruder)

  • 임재각;약궁우희;야구명덕;이철호
    • 한국식품과학회지
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    • 제17권3호
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    • pp.208-212
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    • 1985
  • 이륜형 식품 압출기에서 체류시간의 분포에 대한 reverse screw element의 효과를 보기 위하여 여러가지 screw 조합에 따른 체류시간의 분포를 실험적으로 평가 하였다. Forwarding screw에서 형성된 C. chamber의 수를 평가하기 위해 아래와 같은 model equation을 도출 하였다. $T=T_x+\frac{1}{x}(\sum\frac{l}{a}+\frac{V{\cdot}\rho}{F/x})$ Reverse screw element를 사용함으로써 체류시간 분포 곡선은 넓게 퍼지는 경향이 있었고 최대 peak에 도달하는 시간이 증가 하였다. True residence time은 die 바로 앞에 있는 reverse screw element에 의해 주로 영향을 받았다. Filled C-chamber의 수는 같은 형태의 screw조합에서는 screw 회전수가 증가함에 따라 감소하였다.

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이축압출기에서 카본나노튜브의 분산에 대한 충전제 효과 (Effect of Fillers on Dispersion of Carbon Nanotubes in a Twin-Screw Extruder)

  • 홍승수;신지희;송권빈;이광희
    • 폴리머
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    • 제37권3호
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    • pp.342-346
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    • 2013
  • 마이크론 크기의 입자를 분산하기에 적합하나 나노 크기의 입자를 분산하기에는 미흡한 이축압출기를 사용하여 카본나노튜브(CNT) 분산을 시도하였다. 카본나노튜브 분산성 향상을 위해 서로 다른 입자 형상을 가지는 무기 충전제를 부가하였다. 무기 충전제 첨가에 따른 점도 증가는 상대적으로 높은 전단력을 유도하여 응집된 카본나노튜브 입자의 분산을 도모하였다. 또한 충전제 입자들은 전단력이 미치지 않는 구역에서 일어나는 카본나노튜브의 재응집을 억제함으로써 분산 안정화에 기여하였다.

Mechanical Properties and Thermal Stability of Waste PVC/HDPE Blend Prepared by Twin-screw Extruder

  • Lee, Rami;Park, Se-Ho;Baek, Jong-sung;Kye, Hyoungsan;Jhee, Kwang-Hwan;Bang, Daesuk
    • Elastomers and Composites
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    • 제54권1호
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    • pp.7-13
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    • 2019
  • Recycling of waste polyvinyl chloride plastics has attracted much attention due to environmental problems, but the poor mechanical properties, low thermal stability, frequent breakage of strands, and melt cracking of the waste plastics have limited their widespread use. To overcome these disadvantages of waste PVC (W-PVC), recycled PVC powder blend was prepared by adding high-density polyethylene (HDPE) and ethylene vinyl acetate (EVA) as a heat stabilizer and compatibilizer, respectively. An intermeshing co-rotating twin screw extruder was used to prepare the blend, and the characteristics of the blend were analyzed by SEM and TGA, and by using a UTM and Izod impact tester. The impact strength was improved as the EVA content increased for the W-PVC/HDPE (80/20 wt%) blend. As the HDPE and EVA contents increased in the W-PVC/HDPE/EVA blend, the impact strength increased. SEM observations also revealed the improved interfacial adhesion for the EVA-containing blend.

In-line measurement of residence time distribution in twin-screw extruder using non-destructive ultrasound

  • Lee, Sang-Myung;Park, Jong-Cheol;Lee, Sang-Mook;Ahn, Young-Joon;Lee, Jae-Wook
    • Korea-Australia Rheology Journal
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    • 제17권2호
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    • pp.87-95
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    • 2005
  • In this study, we performed RTD measurement at the die exit of co-rotating twin-screw extruder using a non-destructive ultrasonic device. The ultrasonic device was attached at slit die and was composed of a steel buffer rod and 10 MHz longitudinal piezoelectric ultrasonic transducer. This in-line ultrasonic monitoring method is based on the ultrasonic response of $CaCO_3$ filled in polymer. The RTD is evaluated by variation of ultrasonic attenuation with time caused by change of the tracer concentration during extrusion. The ultrasonic tracer, pellet type of compounded $CaCO_3$ in polymer was used in this study. The effects of tracer concentration on RTD and flow patterns were studied. Evaluation for the residence functions at different screw speeds, feeding rates and screw configurations were also carried out.

이축 압출 성형기를 이용한 붉은자루 동충하초의 압출 성형 (Extrusion-cooking Using Twin-screw Extruder on Cordyceps Pruinosa)

  • 김동은;성재모;강위수
    • Journal of Biosystems Engineering
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    • 제30권1호
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    • pp.8-16
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    • 2005
  • The extrusion-cooking condition on Cordyceps pruinosa was designed using twin-screw extruder. Response surface methodology (RSM) was used to investigate extrusion-cooking using a central composition design with varying die temperature $(114-146^{\circ}C)$, feed moisture $(22-38\%)$, feed rate (4-14 ka/h) and screw speed (120-280 rpm). System parameters (die pressure and specific mechanical energy (SME)) and extrudate parameters (density and water solubility index (WSI)) were statically analyzed using RSH. Die pressure was significantly affected by temperature, moisture contents and feed rate. SM was affected by screw speed and feed rate. When die temperature is $130^{\circ}C$ and moisture content $25\%$, the optimum pressure is shown. SME is about 20 Wh/kg, when feed rate is $10\~12kg/min$ and screw speed $200\~250rpm$. WSI was affected by temperature and moisture contents. Density was not affected by any factor. WSI increases by $7\%$ from about $23\%$ to about $30\%$, as temperature is raised from $120^{\circ}C\;to\;140^{\circ}C$. The WSI of Cordyceps pruinosa pulverized after extruding (PE) is about $26.97\%$ higher than that of raw material and $10\%$ higher than that of pulverized after drying (PD). The content of unsaturated fatty acid were not significantly different in PD and PE. Anti-oxidative activity of PE was 1.67-2.2 times higher than that of PD in Cordyceps pruinosa using 1- dipheny1-2-picrylhydrazyl method (DPPH).