• Title/Summary/Keyword: Turning Process

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Material Properties of GeSbSe Chalcogenide Glass and Fabrication Process for 8~12 ㎛ IR Region Aspherical Optical Lens (GeSbSe계 기반 8~12 ㎛ 파장대역 적외선 광학 렌즈 제작 및 비구면 렌즈 가공기술 개발)

  • Bae, Dong-Sik;Yeo, Jong-Bin;Han, Sang-Hyun;Lee, Hyun-Yong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.26 no.3
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    • pp.183-189
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    • 2013
  • The chalcogenide glass has superior optical properties in IR region transmittances. We have determined the composition of GeSbSe chalcogenide glass for the application of good IR lenses, resulting in the composite rate of $Ge_{19}Sb_{23}Se_{58}$. The optical, structural, thermal and physical properties were measured by Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), Differential scanning calorimeter (DSC), X-ray computed tomography (X-ray CT) respectively. The fabrication of the chalcogenide glass lens for infrared optics applications was proposed using a diamond turning machining technology which is known as the suitable ways for the production cost reduction and the accurate fabrication process control.

Temperature Analysis of Each Coolant Level by a Multiple Comparison in Turning Process (다중비교를 이용한 선삭가공시 절삭유량에 따른 온도변화분석)

  • Park, Tae-Jun;Yang, Seung-Han;Lee, Yeong-Mun;Kim, Hui-Sul
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.110-115
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    • 2001
  • In this paper, a multiple comparison was proposed to minimize the amount of coolant. And new coolant level, called "low level", was suggested to show usefulness of multiple comparison for experiments. The amount of this levee is about 1/4 of conventional coolant amount-called "high level", and dry cutting is called "none level". Using these coolant levels, the cutting temperatures of each coolant level in turning process were analyzed by analysis of variance(ANOYA)-test and a multiple comparison. As the result of ANOVA-test, we have just known that the average of temperature of each coolant level is not equal. However by Tukey's HSD, one of multiple comparison. it was analyzed that the average of temperature of low level is similar to that of high levee and different from that of none level.erent from that of none level.

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Machinability Evaluation of Inconel 718 Material Using Indirect Cooling System (간접냉각시스템을 이용한 인코넬 718소재의 가공성 평가)

  • Kim, Jin-Hyeong;Lee, Yeo-Wool;Park, Seong-Hwan;Lee, Dong-Jin;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.2
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    • pp.96-101
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    • 2019
  • This paper presents a machinability evaluation of Inconel 718 material when using a new uniform-temperature indirect cooling method that incorporates constant-pressure liquid nitrogen (LN2). The flank wear of a TiAlN coated tool used with this indirect cooling system was much lower than that of the tool used with dry machining under all machining conditions. Also, the surface roughness resulting from machining with this indirect method was far less than that of a dry machined surface after the same cutting time. Reduced heat generation and uniform temperature in turning operations play important roles in tool life and surface quality.

Development of Composting Technology in Animal Waste Treatment - Review -

  • Haga, K.
    • Asian-Australasian Journal of Animal Sciences
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    • v.12 no.4
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    • pp.604-606
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    • 1999
  • Solid animal wastes in Japan are treated mainly by composting. The composting process under controlled conditions is able to convert the wastes into high-quality organic fertilizer. Various types of composting facilities with/without forced aeration and turning device are available. Characterization of the maturing process during composting was studied, to improve the quality of compost and to make the degree of maturity. Recycling of animal wastes as compost without any environmental pollution will be closely related to the development of sustainable agriculture with organic fertilizer in Japan.

A Study on the Monitoring of multi-Cutting Troubles Using an AE Sensor (AE센서에 의한 다중 절삭트러블 감시에 관한 연구)

  • 원종식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.39-45
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    • 2000
  • This paper describes the fundamental investigations on the in-process monitoring techniques focused on Acoustic Emission(AE) based on analytical method. Experiments were conducted on a CNC lathe using conventional carbide insert tools under various cutting conditions. As the result of this study a suggestion is given about the multi-purpose use of AE-signals detected with a single sensor for the monitoring of tool wear, built-up edge and chatter vibration in turning process.

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A Study on Detection of Runout Eccentric Error Using CCS Sensor at CNC Lathe (CNC선반에서 주축변위센서를 이용한 가공편심오차의 검출에 관한 연구)

  • 양재생;맹희영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.468-473
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    • 2002
  • This paper presents the methodology for measuring eccentricity of the cylindricaliy machined part using CCS(Cylindrical Capacity Spindle Sensor) signal in the CNC turning process. In order to investigate the relationships between CCS orbits and eccentricities, the initial conditions for various eccentricity state and machining process is applied to the experimental strategy. AS a result, it is considered the linearities of CCS signal and magnitude of eccentricity of machined cylindrical surfaces based on the possibility as a automatic detection apparatus for the CNC lathe.

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A Study of Aluminum Reflector Manufacturing in Diamond Turning Machine (다이아몬드 터닝머신을 이용한 알루미늄반사경의 절삭특성)

  • 김건희;고준빈;김홍배;원종호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.1-5
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    • 2002
  • A 110 m diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fsbricated by ultra-precision single point diamond turning (SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an A1 substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of Ra=λ/12(λ=632.8nm) has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated A1 alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

Diagnosis of tool wear and fracture using cutting force signal characteristics and histogram analysis (절삭력 신호특성과 히스토그램 분석에 의한 공구마모와 파손 진단)

  • 정진용;유기현;서남섭
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.3
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    • pp.75-81
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    • 1997
  • Automatic monitoring the cutting state is one of the important problems to increase the reliability of modern machining processes. In this study, cutting force signals were used in order to monitor the tool wear and fracture in the turning process. Turning experiments were performed using cemented carbide insert tools(K20) and STS304 steel as a workpiece. Cutting force signal characteristics and histogram analysis method were used to recognize the cutting states. It was found that tool wear and fracture can be diagnosed from the cutting force signal coefficient of variation(C.V.) and histogram analysis.

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Conversational Programming System for NC Lathes (II) (선반용 대화형 프로그래밍 시스템(2))

  • 신동수;김향윤;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1191-1194
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    • 1995
  • A conversational programming system for turning processes was studied to enhance the user friendlness of an NC by adopting man-machine interface functions through Visual C $^{++}$ programming tool under the Windows 95 environment. Shop floor programming performance was incorporated in the developed CAM module. In order to increase flexibility of the man-machine interface, graphic based programmin tool have been developed. An NC turning machine equipped whit an open architecture PCNC was used as a test bed of the system. Perfomance of the system was verified through case studies..

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A Study of Aluminum reflector manufacturing in diamond turning machine (초정밀가공기를 이용한 알루미늄반사경의 절삭특성)

  • 김건희;도철진;홍권희;유병주;원종호;김상석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1125-1128
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    • 2001
  • A 110mm diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fabricated by ultra-precision single point diamond turning(SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an Al substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of Ra=λ/12(λ=632nm) has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated Al alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

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