• Title/Summary/Keyword: Turning Characteristics

검색결과 504건 처리시간 0.031초

금속의 절삭성 평가를 위한 2-3차원 어트랙터 시스템의 구축 (Construction of 2-3 Dimensional Attractor System for Cutting Characteristics Evaluation of Metals)

  • 윤인식;이종대
    • 한국공작기계학회논문집
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    • 제14권2호
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    • pp.8-13
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    • 2005
  • This study proposes the construction of 2-3 dimensional attractor system for cutting characteristics evaluation of metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as feed rate, using diamond turning machine to perform cutting processing, by measuring cutting force and surface roughness and according to cutting conditions the aluminum about cutting properties. Trajectory changes in the attractor indicated a substantial difference in attractor characteristics. Constructed 2-3 dimensional attractor system in this study can be used for cutting characteristics evaluation of metals.

비철금속의 절삭성 평가를 위한 어트랙터 시뮬레이터의 구축 (Construction of Attractor Simulator for Cutting Characteristics Evaluation of Non-Ferrous Metals)

  • 고준빈;윤인식
    • 한국정밀공학회지
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    • 제20권1호
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    • pp.63-69
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    • 2003
  • This study proposes the construction of attractor simulator for cutting characteristics evaluation of non-ferrous metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of non-ferrous metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as feed rate, cutting force and surface roughness are measured by tool dynamometer. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics. Constructed attractor in this study can be used for cutting characteristics evaluation of non-ferrous metals

자동 선삭 셀에 적합한 인프로세스 측정/ 검사 시스템 (In-process calibration system suitable for unattended turning cells)

  • 김선호;김선호
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.804-808
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    • 1991
  • In a transfer line with mass production capability, calibration systems are included in the process as a separate dedicated station. However, this method is not appropriate in an unattended FMC with flexibility. As the FMC produces vesatile parts with small batch sizes, more flexible calibration systems are required. In this paper, a calibration/inspection system suitable for an unattended turning cell is introduced. The system has functions of dimension calibration of parts by touch probes, tool wear compensation, and quality monitoring of parts. Furthermore, characteristics of errors in the system are identified and corresponding compensation methodology is suggested. An operation software was developed for efficient use of the system.

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냉각인발된 쾌삭강의 외경선삭시 칩-공구 마찰 및 전단 특성 (Chip-Tool Friction and Shear Characteristics of Cold Drawn Free Machining Steels in Turning)

  • 이영문;조삼규;최수준;송태성;박태준
    • 한국정밀공학회지
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    • 제16권12호
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    • pp.198-203
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    • 1999
  • In this study, chip-tool friction and shear characteristics of cold drawn free machining steels in turning were assessed. To do this, a newly developed equivalent oblique cutting model was adopted. And for comparison with those of free machining steels, chip-tool friction and shear characteristics of conventional carbon steels were also investigated. The Pb-S free machining steel shows superior machinability to others. In case of the Bi-S free machining steel, the shear stress and the specific friction energy are relatively lower than those of conventional carbon steels, but its shear strain is relatively high, so it does not show any remarkable improvement of machinability.

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선박의 조종성능평가를 위한 수학모델에 관한 연구 (On the Mathematical Model for Estimating Manoeuvring Performance of Ships)

  • 손경호
    • 한국항해학회지
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    • 제13권2호
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    • pp.57-73
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    • 1989
  • This paper presents a practical method to predict the characteristics of ship manoeuvring motions. A attempt is made to calculate the manoeuvring motions utilizing principal particulars of ship hull, properller and rudder as basic input data. The mathematical models, which describe the ship manoeuvring motions, are developed on the basis of MMG(5), Inoue(17), Hooft(18) and so on. Calcuations of manoeuvring motions for three kinds of typical characteristics, namely turning motion, zig-zag manoeuvre response and steady turning performance, are carried out. In order to examine the validity of the calculation method of this paper, simulations are run for seven merchant ships employed by Inoue(4). The computed results by present method are compared with full scale trials and Inoue's calculations(4). It can be concluded that the calculation method proposed in this paper is useful and pwoerful for prediction of characteristics of ship manoeuvring motions at the initial design phase or the application study on manoeuvring motions.

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선반 가공조건에 따른 경화처리된 A17075-T6 소재의 가공특성 변화에 관한 연구 (A Research on the Change of Cutting Characteristics in Hardened A17075-T6 Depending on Turning Conditions)

  • 이희덕;김정석;정지훈;임학진
    • 한국생산제조학회지
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    • 제21권1호
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    • pp.144-149
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    • 2012
  • The cutting characteristics of hardened aluminum alloy A17075-T6 were investigated during turning processing. Under variation conditions of cutting speed, depth of cut, and feed rate, the characteristics of cutting force, surface roughness, and machined texture were investigated. Surface roughness became worse in proportion to the increase of the feed rate. The thickness of material alteration layer which is derived from the effect of cutting force was the biggest when feed rate 0.148mm/rev. This research confirmed that the deformed layer is dominantly dependent on the variation of feed rate.

자유낙하하는 판의 fluttering 특성 연구 (Fluttering Characteristics of Free-falling Plates)

  • 홍슬기;채석봉;김주하
    • 한국가시화정보학회지
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    • 제15권2호
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    • pp.33-40
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    • 2017
  • Abstract In the present study, the characteristics of kinematics and dynamics in the fluttering motion of free-falling plates are investigated at Reynolds number of $10^5$. We record quasi-two-dimensional trajectories of free-falling plates with and without superhydrophobic coating using high-speed camera, and compute the drag and lift forces by trajectory analysis. Translational and angular velocities are modeled as harmonic functions with specific phase differences. In particular, periodic mass elevations near turning points are explained using the suggested models. At each turning point, a sudden drop in lift and a rapid increase in drag occur simultaneously due to fast increase in angle of attack. However, the lift is increased over the buoyancy-corrected weight of plate during gliding flight, resulting in periodic mass elevations near turning points. Superhydrophobicity is shown to increase lift but to reduce drag on a fluttering plate, resulting in the decrease of mean descent speed.

냉각유로 내 곡관부 및 유로의 회전이 압력강하에 미치는 영향 (Pressure Drop Characteristics in a Coolant Passage With Turning Region and Rotation)

  • 김경민;조형희
    • 한국유체기계학회 논문집
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    • 제10권2호
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    • pp.32-40
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    • 2007
  • The present study investigated local pressure drop in a rotating smooth square duct with turning region. The duct has a hydraulic diameter $(D_h)$ of 26.7mm and a divider wall of 6.0mm or $0.225D_h$. The distance between the tip of the divider and the outer wall of the duct is $1.0D_h$. The Reynolds number (Re) based on the hydraulic diameter is kept constant at 10,000, and the rotation number (Ro) is varied from 0.0 to 0.20. The pressure coefficient distribution $(C_p)$, the friction factor (f) and the thermal performance $({\eta})$ are presented on the leading, the trailing and the outer surfaces. It is found that the curvature of the $180^{\circ}-turn$ produces Dean vortices that cause the high pressure drop in the turning region. The duct rotation results in the pressure coefficient discrepancy between the leading and trailing surfaces. That is, the high pressure values appear on the trailing surface in the first-pass and on the leading and side surfaces in the second-pass. As the rotation number increases, the pressure discrepancy enlarges. In the fuming region, a pair of the Dean vortices in the stationary case transform into one large asymmetric vortex cell, and then the pressure drop characteristics also change.

고경도강 선삭시 절삭특성 및 공구 이상상태 검출에 관한 연구 (A Study on the Cutting Characteristics and Detection of the Abnormal Tool State in Hard Turning)

  • 이상진;신형곤;김민호;김종택;이한교;김태영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.452-455
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    • 2005
  • The cutting characteristics of hardened steel by a PCBN tool is investigated with respect to workpiece surface roughness, cutting force and tool flank wear of the vision system. Backpropagation neural networks (BPNs) were used for detection of tool wear. The neural network consisted of three layers: input, hidden and output. The input vectors comprised of spindle rotational speed, feed rates, vision flank wear, and thrust force signals. The output was the tool wear state which was either usable or failure. Hard turning experiments with various spindle rotational speed and feed rates were carried out. The learning process was performed effectively by utilizing backpropagation. The detection of the abnormal states using BPNs achieved 96.4% reliability even when the spindle rotational speed and feedrate were changed.

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압축공기를 이용한 건식 선삭가공의 절삭특성 (Cutting Characteristics of Dry Turning Using Compressed Air)

  • 송춘삼;김주현
    • 한국공작기계학회논문집
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    • 제14권1호
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    • pp.8-14
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    • 2005
  • The purposes of using cutting fluid during cutting have been cooling, lubricating, chip washing, and anti-corroding. However, the present manufacturing industry restricts the use of cutting fluid because cutting fluid contains poisonous substances which are harmful to the human body. Therefore dry cutting becomes an unavoidable assignment and a lot of researches have studied cutting methods without using cutting fluid. Because dry turning is a continuous work, tools life is reduced by continuous heat generation and surface gets rough due to reduced lubrication, so it is important to consider these situations. In this paper, the way of selecting the optimal machining condition by the minimum number of experiments and the effectiveness of using compressed air in high hardness materials through Taguchi method have been found. Dry cutting using compressed air showed better cutting characteristics than normal dry cutting with respect to by cutting force, tool wear, and surface roughness. Also, the optimal machining condition f3r dry cutting using compressed air could be selected through Taguchi method.