• 제목/요약/키워드: Turning Characteristics

검색결과 504건 처리시간 0.025초

터닝센터에서의 툴링과 채터 특성 시뮬레이션 연구 (A study on the chatter vibration characteristics simulation for cutting tooling of turning machine tool)

  • 황준
    • 한국결정성장학회지
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    • 제24권6호
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    • pp.274-278
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    • 2014
  • 가공정밀도 요구특성의 지속적인 향상에도 불구하고, 공작기계와 절삭공구를 이용한 절삭가공공정에서의 채터진동은 아직도 개선의 여지가 많이 남아있다. 특히, 더욱 고속화, 고정밀화 되고 있는 가공현장에서 채터진동의 효과적인 감소대책에 대한 다양한 연구가 필요하다. 본 연구에서는 이러한 문제점을 해결하기 위해 고정밀 공구동력계를 이용한 실시간 절삭력 측정과 유한요소해석 방법을 이용해 사용 빈도와 활용이 매우 큰 터닝센터(turning center)에서 폭넓게 적용되고 있는 3종의 절삭공구 툴링에서의 채터진동 특성을 평가하여, 공구형상 및 툴링 특성에 따른 채터진동과의 상관성을 연구하고, 향후 채터진동 저감형 공구개발을 위한 근간 기술자료로 활용코자 한다.

다이아몬드 터닝의 절삭력 측정용 tool holder를 이용한 미세절삭력 특성 연구 (Measurement of Cutting Force in Diamond Turning Process)

  • 정상화;김상석;도철진;홍권희;김건희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.938-941
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    • 2001
  • A tool holder system has been designed and builted to measure cutting forces in diamond turning. This system design includes a 3-component piezo-electric tranducer. Initial experiments with tool holder system included verification of its predicted dynamic characteristics as well as a detailed study of cutting parameters. In this research, tool holder system is modeled by considering the element dividing, material properties, and boundary conditions using MSC/PATRAN. Mode and frequency analysis of structure is simulated by MSC/NASTRAN, for the purpose of developing the effective design. In addition, tool holder system is verified by vibration test using accelerometer. Many cutting experiments have been conducted on 6061-T6 aluminum. Tests have involved investigation of velocity effects, and the effects of depth and feedrate on tool force. Cutting velocity has been determined to have negligible effects between 4 and 21㎧.(6) Forces generally increase with increasing depth of cut. Increasing feedrate does not necessarily lead to higher forces. Results suggest that a sample model may not be sufficient to describe the forces produced in the diamond turning process.

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실선시험에 의한 DWT 8,000톤 선박의 선회성능 - Semi-balanced rudder and flap rudder - (A study on the turning ability of a DWT 8,000-ton oil/chemical tanker by real sea trials - A comparison between the semi-balanced rudder and the flap rudder -)

  • 이형근;안영수;박병수;장충식
    • 수산해양기술연구
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    • 제51권2호
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    • pp.245-256
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    • 2015
  • This study is intended to provide navigator with specific information necessary to assist the avoidance of collision and the operation of ships to evaluate the maneuverability of dead weight tonnage 8,000 tons Oil/Chemical tanker. The actual maneuvering characteristics of ship can be adequately judged from the results of typical ship trials. Author carried out sea trials based full scale for turning test in ballast condition and full load condition, semi balanced rudder and flap rudder. The turning circle maneuvering were performed on the starboard and port sides with $35^{\circ}$ rudder angle at the normal continuous rating. The results from tests could be compared directly with the standards of maneuverability of IMO and consequently the maneuvering qualities of the ship is full satisfied with its.

Ti-6Al-4V 티타늄 합금의 공구 재종에 따른 선삭 특성 (Turning Characteristics of Various Tool Materials in the Machining of Ti-6Al-4V)

  • 최종근;김형선;정진오
    • 한국공작기계학회논문집
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    • 제17권2호
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    • pp.38-44
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    • 2008
  • Titanium and its alloys, due to their superior properties of high specific strength and excellent corrosion resistance, are increasingly used in living applications in the 21century. The applications in aerospace and medical industries demand machining process more frequently to obtain a desired product. But unfortunately, this material is one of the most difficult-to-cut. In the turning process of titanium alloys, the key point for successful work is to select proper tool materials and cutting conditions. This study suggests a guidance for selecting the tool materials and the cutting speeds to improve tool life and surface integrity in Ti-6Al-4V titanium turning process. The experiments investigate the change of surface roughnesses, cutting forces and flank wear with various cutting parameters of tool materials, depth of cuts and feeds. As the results, K10 type of insert tip was assured as the best for turning of Ti-6Al-4V titanium alloy.

횡경사상태 선박의 조종성능변화에 관한 실험적 연구 (An Experimental Study on the Manoeuvrability of a Ship in Heeled Condition)

  • 윤근항;여동진
    • 대한조선학회논문집
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    • 제56권3호
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    • pp.273-280
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    • 2019
  • Predicting ship manoeuvrability is attracting widespread interest in the field of analyzing maritime accident to simulate a highly accurate track of a ship in abnormal accident situations. This study investigated the manoeuvrability of a ship in abnormally heeled condition. Free Running Model Tests (FRMT) with 1/65.83 scaled KCS (KRISO container ship) were conducted in three heeled conditions; $35^{\circ}$ turning circle tests and 20/20 zigzag manoeuvring tests were conducted in $0^{\circ}$, $-10^{\circ}$, and $-20^{\circ}$ conditions. The test results showed that the heeled to port condition significantly affected starboard turning and zigzag characteristics; the tactical diameters in the turning circle tests decreased, and the first overshoot angles in the zigzag tests increased when the ship was in the larger heeled condition. These results indicate that the roll angle of the ship considerably affects yaw rate and speed decrease of the ship. The turning and zigzag indices from trajectory and navigation data in the study were provided for benchmark data sets.

선삭가공에서의 인서트 팁의 마모분석과 칩의 형상에 관한 연구 (A Study on the Wearing Analysis of Insert Tip and Chip's Shape in Turning Operations)

  • 박동근;이준성;조계현
    • 한국산학기술학회논문지
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    • 제16권4호
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    • pp.2430-2435
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    • 2015
  • 상품을 제조할 때 유연성을 높이기 위해서는 칩의 형상분석이 중요한 문제 중의 하나이다. 본 연구에서는 선삭 작업에서 가공 여유각 변경에 따른 피삭재의 가공특성이 어떻게 변화되는지 분석하고 자 하였다. 피삭재는 3가지로 SM45C(기계구조용탄소강), SCM415(크롬몰리브덴강), STS303(스테인리스강)을 선택하여 정해진 가공조건인 회전속도, 이송속도와 가공 깊이에 따라 분석하였다. 특히, 선삭가공에서의 칩의 형상과 인서트 팁의 마모현상을 분석하였다. 결과적으로 칩의 형상은 피삭재의 재질과 가공깊이, 이송속도에 따라 변화됨을 알 수 있었다. 가공이송속도가 0.10mm/rev일 때와 가공깊이 0.3mm일 때가 유동형 칩으로 재질이나 가공특색을 분류하지 않고 가장 좋은 형상을 보였다.

Analysis of the dynamic characteristics for the change of design parameters of an underwater vehicle using sensitivity analysis

  • Jeon, Myungjun;Yoon, Hyeon Kyu;Hwang, Junho;Cho, Hyeon Jin
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제10권4호
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    • pp.508-519
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    • 2018
  • In order to design the hull form of an underwater vehicle in the conceptual design phase, the dynamic characteristics depending on the hull form parameters should be identified. Course-keeping stability, turning ability, yaw-checking ability, and mission competence are set to be the indices of the dynamic characteristics, and the geometric parameters for the bare hull and rudder are set to be the hull form design parameters. The total sensitivity of the dynamic characteristics with respect to the hull form parameters is calculated by the chain rule of the partial sensitivity of the dynamic characteristics with respect to the hydrodynamic coefficients, and the partial sensitivity of the hydrodynamic coefficients with respect to the hull form parameters. Based on the sensitivity analysis, important hull form parameters are selected, and those optimal values to satisfy the required intercept time of mission competence of a specific underwater vehicle and turning rate are estimated.

PAL 시험과 Z 시험에 의한 부산 403호의 조종성능에 관한 연구 (A Study on the Maneuverabilities of the M . S . Pusan 403 by PAL Test and Z Test)

  • 유재춘;김기윤;김종화
    • 수산해양기술연구
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    • 제22권2호
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    • pp.22-30
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    • 1986
  • It is very important for a navigator on bridge to know the maneuverability of his ship sufficiently at sea. Generally, the data of a turning circle test have long been used to study and evaluate the maneuverability of a ship. But referring only the data of the turning circle test method, he can not evaluate his ship's maneuvering characteristics sufficiently. So nowaday the test method added Z test to turning circle test for more detail references is considered to be desirable. In this paper, the authors performed PAL test and Z test together in order to study the maneuverability of M. S.Pusan 403, training ship of the National Fisheries University of Pusan. According to the results of PAL test, the rudder effect in port rudder angle of the M. S. Pusan 403 was found to be more effective than that in starboard one, because her changing amounts of angular velocity, turning radius and tangent speed in port rudder angles were found to be larger than those of them in starboard rudder one in unsymmetry. The relation between her drift angle(.8) and rudder angle (0) was found to be changing with .8=0.640 in direct proportion. As it appeared that her calculated K'-values were smaller than the standard K'-values of different kinds of ships in accordance with her Z test, her turning ability was found to be lower. The running distance of a turn in her 10$^{\circ}$ Z test was about 8.3 times her own length and was found not to be exceeded the standard maneuvering distance, therefore she was considered to have good maneuverabilities synthetically.

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중층 트롤의 어법에 관한 연구 (A Study on the Fishing Method of the Midwater Trawl -On the meneuveravilities of the fishing boat under operation-)

  • 김민석
    • 수산해양기술연구
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    • 제29권4호
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    • pp.260-271
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    • 1993
  • Due to depletion of fish resources as time goes on, the trawl fishing industries which have caught the demersal fish is confronting with financial difficulties. For the purpose of breaking these difficulties, trawlers are expanding the fishing targets to the midwater from bottom stock. The trawlers become to be able to detect the fish schools not only vertical but also horizontal direction by equipping the sonar system on board. Even though the operator locates the fish school by sonar, it is not easy to make a desirable catch of the fish school which is detected, for the reason of the maneuverring characteristics of trawler. For the purpose of enhancing the efficiency of a fish catch, the auther performed a series of on board experiments to investigate the maneuverablilites of midwater trawaler. The obtained results are summerized as follows: 1. The higher the RPM of main engine, the smaller the magnitude of turning circle. And it is smaller in the right than in the left turning 2. Towing speed varies irregularly under turning novenment. When the RPM of main engine being 560, 680 the angular velocities are 11.3deg/min, 22.5deg/min respectively. 3. The difference of new course distance between calculated by maneuverring indices and measured by experimental ship is high when altering course being large and towing speed low. 4. The faster the towing speed is, the shorter the new course distance becomes. When towing speed is same in right and left turning movement, the now course distance is shorter in case of right turning movement than in left. 5. It is considered to be convenient for a navigator to utilize the curves for altering course in order to steer the ship rapidly and accurately.

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절삭력 신호특성과 히스토그램 분석에 의한 공구마모와 파손 진단 (Diagnosis of tool wear and fracture using cutting force signal characteristics and histogram analysis)

  • 정진용;유기현;서남섭
    • 한국정밀공학회지
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    • 제14권3호
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    • pp.75-81
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    • 1997
  • Automatic monitoring the cutting state is one of the important problems to increase the reliability of modern machining processes. In this study, cutting force signals were used in order to monitor the tool wear and fracture in the turning process. Turning experiments were performed using cemented carbide insert tools(K20) and STS304 steel as a workpiece. Cutting force signal characteristics and histogram analysis method were used to recognize the cutting states. It was found that tool wear and fracture can be diagnosed from the cutting force signal coefficient of variation(C.V.) and histogram analysis.

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