• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.11a
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• pp.281-284
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• 2006

An intelligent performance diagnostic program using the Neural Network was proposed for PW206C turboshaft engine. It was selected as a power plant for the tilt rotor type Smart UAV (Unmanned Aerial Vehicle) which has been developed by KARI (Korea Aerospace Research Institute). The measurement parameters of Smart UAV propulsion system are gas generator rotational speed, power turbine rotational speed, exhaust gas temperature and torque. But two measurement such as compressor exit pressure and compressor turbine exit temperature were added because they were difficult each component diagnostics using the default measurement parameter. The performance parameters for the estimate of component performance degradation degree are flow capacities and efficiencies for compressor, compressor turbine and power turbine. Database for network learning and test was constructed using a gas turbine performance simulation program. From application results for diagnostics of the PW206C turboshaft engine using the learned networks, it was confirmed that the proposed diagnostics could detect well the single fault types such as compressor fouling and compressor turbine erosion.

• The KSFM Journal of Fluid Machinery
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• v.15 no.4
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• pp.27-32
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• 2012

Gas turbines for an aircraft have the start and restart capabilities within their flight envelop. It is an important item for engine qualification and substantiated with the test. Experimental investigations were carried out to find the relation between the corrected torque and the corrected rotating speed of an air turbine starter in this study. A dedicated air supply system for the air turbine starter and a special device to measure the torque and the rotating speed of the air turbine starter were developed and installed at the altitude engine test facility in Korea Aerospace Research Institute. Experimental results show that the relations between the corrected torque and the corrected rotating speed of the air turbine starter are linear and the inlet temperature and pressure conditions for the air turbine starter were found out to provide minimum required torque for the engine qualification test at various altitude. The start and restart tests for the currently developing engine were successfully performed using this experimental results.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.21 no.9
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• pp.21-27
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• 2022

The rotorcraft engine gearbox transmits the power generated by the turboshaft engine to the rotor by reducing the rotational speed and increasing the torque. The core of the rotorcraft engine gearbox is lightweight performance, which requires maximum weight reduction within the range that meets various requirements and constraints. Therefore, lightweight design through gear macro geometry optimization is necessary. In this study, gear macro geometry optimization was performed to reduce the weight of a rotorcraft engine gearbox. NSGA-III was used for the optimization, resulting in a combination of the gear ratio and macro geometry that minimizes the weight of the total gear. In addition, the safety factor of the gears satisfied the given conditions.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2004.03a
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• pp.848-853
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• 2004

Regarding to the project SUAV (Smart Unmanned Aerial Vehicle) in KARI (Korea Aerospace Research Institute), several engine configurations has been evaluated. However it's not an easy task to collect all the necessary data of each engine for the analysis. Usually, some kind of modeling technique is required in order to determine the unknown data. In the present paper a qualitative method for reverse engineering is proposed, in order to identify some design patterns and relationships between parameters. The method can be used to estimate several parameters that usually are not provided by the manufacturer. The method consists of modeling an existing engine and through a simulation, compare its transient behavior with its operating envelope. In the simulation several parameters such as thermodynamics, performance, safety and mechanics concerning to the definition of operation-envelope, have been discussed qualitatively. With the model, all engine parameters can be estimated with acceptable accuracy, making possible the study of dependencies among different parameters such as power-turbine total inertia, TIT, take-off time and part load, in order to check if the engine transient performance is within the design criteria. For more realistic approach and more detailed design requirements, it will be necessary to enhance the compressor map first, and more realistic estimated values must be taken into account for intake-loss, bleed-air and auxiliary power extraction. The relative importance of these “unknown” parameters must be evaluated using sensitivity analysis in the future evaluation. Moreover, fluid dynamics, thermal analysis and stress analysis necessary for the resulting life assessment of en engine, will not be addressed here but in a future paper. With the methodology presented in the paper was possible to infer the relationships between operation-envelope and engine parameters.

• Journal of the Korean Society of Propulsion Engineers
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• v.1 no.2
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• pp.84-90
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• 1997

The turboshaft engine with the free power turbine has been used for various purposes, for instance electric power generator, emergency power source, helicopter powerplant and so on. Steady-state simulation program was developed and experimental tests was carried out for comparing with computer simulation results. The test unit was composed of 1-stage centrifugal compressor, the can type combustor chamber, 1-stage radial type compressor turbine, and radial type free power turbine, and its output power is obtained from 3-phase AC generator. Main component characteristics which was used for the steady state simulation program, were obtained from the manufacturer of the test unit, and modified from experimental results of test unit. In comparison between computer simulation and experimental test results even though the test unit has the operational limit, deviation of component performance characteristics in simulation were within 6％ range of experimental results.

• 유체기계공업학회:학술대회논문집
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• 2003.12a
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• pp.469-475
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• 2003

The performance of a centrifugal compressor composed of an impeller, tandem diffuser rows and axial guide vanes has been predicted numerically and compared with available experimental results on its design rotational speed. The pitchwise-averaged mixing plane method was employed for the boundaries between rotor and stator to obtain steady state solutions. The overall characteristics showed differently according to the relative positions of tandem diffuser rows while the characteristics of impeller showed almost identical. The numerical results agree with the measured data in respect of their tendency. It turned out that 0% of relative positions is the worst case in terms of static pressure recovery and efficiency. According to the experimental results, some pressure fluctuations and malfunction of the compressor were observed for 75% case. However, this numerical calculation using mixing plane method did not capture any of those phenomena. Thus, unsteady flow calculation should be performed to investigate the stability of the compressor caused by different diffuser configuration.

• 한국전산유체공학회:학술대회논문집
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• 2003.08a
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• pp.182-187
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• 2003

Numerical analysis of three-dimensional vicous flow is used to compute the design speed operating line of a transonic axial-flow compressor. The Navier-Stokes equation was solved by an explicit finite-difference numerical scheme and the Baldwin-Lomax turbulence model was applied. A spatially-varying time-step and an implicit residual smoothing were used to improve convergence. Two-stage axial compressor of a turboshaft engine developed KARI was chosen for the analysis. Numerical results show reasonably good agreements with experimental measurements made by KARI. Numerical solutions indicate that there exist a strong shock-boundary layer interaction and a subsequent large flow separation. It is also observed that the shock is moved ahead of the blade passage at near-stall condition.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.6
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• pp.769-774
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• 2013

Turbine blades and disc, which are one of the most important rotating parts of a gas turbine engine, are required to have highly efficient performance in order to minimize the total life cycle costs. Owing to these requirements, these components are exposed to severe conditions such as extreme turbine inlet temperatures, high compression ratios, and high speeds. To evaluate the structural integrity of a turbine disc under these conditions, material modeling and finite element analysis techniques are essential; furthermore, shape optimization is necessary for determining the optimal solution. This study aims to generate 2D finite element models of an axisymmetry model and a sector one and to perform thermal-structural coupled-field analysis and contact analysis. Structurally vulnerable areas such as the disc bore and disc-blade interface region are analyzed by a parametric study. Finally, an improved design is provided based on the results, and the necessity of elaborate shape optimization is confirmed.

• The KSFM Journal of Fluid Machinery
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• v.7 no.2 s.23
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• pp.27-34
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• 2004

The performance of a centrifugal compressor composed of an impeller, tandem diffuser rows and axial guide vanes has been predicted numerically and compared with available experimental results on its design rotational speed. The pitchwise-averaged mixing plane method was employed for the boundaries between rotor and stator to obtain steady state solutions. The overall characteristics showed difference according to the relative positions of tandem diffuser rows while the characteristics of impeller showed almost identical result. The numerical results agree with the measured data in respect of their tendency. It turned out that $0\%$ of relative positions is the worst case in terms of static pressure recovery and efficiency. According to the experimental results, some pressure fluctuations and malfunction of the compressor were observed for $75\%$ case. However, this numerical calculation using mixing plane method did not capture any of those phenomena. Thus, unsteady flow calculation should be performed to investigate the stability of the compressor caused by different diffuser configuration.