• Title/Summary/Keyword: Turbo-impeller

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Dynamic Analysis of FCEV Turbo Blower (연료전지 자동차용 터보 블로워의 동특성 해석)

  • Yook, J.Y.;Yang, H.S.;Lee, C.H.;Cho, K.S.;Kim, K.I.;Kwon, H.R.;Park, Y.S.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.7
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    • pp.591-598
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    • 2011
  • This paper presents dynamic analysis of FCEV(fuel cell electric vehicle) turbo blower. To analyze the dynamic characteristics of turbo blower, FEA(finite element analysis) and experimental test are performed. Evaluations of stress safety for rotor sleeve and impeller due to rotational force and shrink fit are performed. Rotor dynamic analysis is conducted by Campbell diagram and structure vibration analyses are performed using FEA and experimental test. Through these results, noise sources of turbo blower are verified.

Development of An Integrated Controller for a Direct Drive Turbo Compressor (직접 구동방식 터보 압축기를 위한 통합 제어기 개발)

  • 권정혁;변지섭;최중경
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.40 no.4
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    • pp.225-234
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    • 2003
  • Turbo compressors need high speed rotating impeller in structure, high rate gearbox and conventional induction motor. This mechanical system increased moment of inertia and mechanical friction loss. Recently turbo compressor has adopted a super high-speed motor and driver and have made its size smaller and mechanical friction loss at minimum. In this paper, variable super high - speed motor controller, compressor controller and MMI controller are implemented with only one DSP (TMS320VC33) chip for a 150HP, 70,000rpm direct drive turbo compressor. It was required hardware and software integration. The result of integration, Controller hardware became simple and all control software are developed same developing tool. The implements turbo compressor meets the requirements.

Aerodynamic Characteristics Analysis of Small Two-Stage Turbo Blower Using CFD (CFD를 이용한 소형 2단 터보블로워의 공력해석)

  • Seo, Seungjae;Ryu, Minhyoung;Cho, Leesang;Cho, Jinsoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.4
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    • pp.326-335
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    • 2014
  • Aerodynamic characteristics of the small two-stage turbo blower were investigated using commercial CFD tool(ANSYS CFX Ver. 14.5) in this paper. Turbo blower, which is a centrifugal type of turbomachinery, is used in various industries. It is used for application that required high static pressure rising at relatively small volumetric flow rate. In order to understand the mechanism of static pressure rising, the aerodynamic characteristics of the small two-stage turbo blower are analyzed at high rotating speed in this study. The k-${\omega}$ SST turbulence model, which is good at prediction of adverse pressure gradient flows, was applied. The CFD results of the turbo blower are validated by performance test. The static pressure rising of the turbo blower is nonlinearly increased over the first stage and the second stage. The secondary flow occurred at guide vanes, between the casing and the first impeller shroud, and the bottom of the impeller disk. As a result, It is required that whole fluid area is analyzed to predict aerodynamic characteristics of small two-stage turbo blower. and the result should be selected with considering for error from experiment and CFD.

Flow Instability Assessment Occurring in Low Flow Rate Region According to the Change of a Centrifugal Compressor Impeller Shape (원심압축기 임펠러의 형상 변화에 따른 저유량 영역에서 발생하는 불안정 유동 평가)

  • Jo, Seong Hwi;Kim, Hong Jip;Lee, Myong Hee
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.2
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    • pp.21-26
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    • 2016
  • The objective of present study is to assess the performance of the first stage compressor in a total 3-stage 5000 HP-level turbo compressor. CFD commercial code, CFX has been used to predict three-dimensional flow characteristics inside of the impeller. Shear Stress Transport (SST) model has been used to simulate turbulent flows through Reynolds-averaged Navier-Stokes (RANS) equations. Grid dependency has been also checked to get optimal grid distribution. Numerical results have been compared with the experimental test results to elucidate performance characteristics of the present compressor. In addition, flow characteristics of the impeller only have been studied for various blade configurations. Angular offset in leading edge of the blade has been selected for the optimal blade design. Performance characteristics in region of low mass flow rate and high pressure ratio between the impeller entrance and exit have been investigated for the selection of optimal blade design. Also, flow instability such as stall phenomena has been studied and anti-stall characteristics have been checked for various blade configurations in the operational window.

A Study on the Identification of Aeroacoustic Noise and Noise Reduction for a Vacuum Cleaner (청소기의 공력소음 특성 파악 및 저소음화에 관한 연구)

  • 전완호;백승조;김창준;허남건
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.633-638
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    • 2002
  • The vacuum cleaner that has no dust bag generates very high level annoying noise. The dominant noise source is the 2$\^$nd/ BPF tone of the rotating impeller. In order to reduce the noise, we identify the acoustic characteristics and reduce the noise of the vacuum cleaner and centrifugal fan. The resonance phenomenon is observed in blade passages and we found out that the resonance frequency is very close to the 2$\^$nd/ BPF. In order to reduce this high-level peak noise, new impeller is designed in this paper. The trailing edge of new impeller is inclined and this makes the flow interactions between the rotating impeller and the stationary diffuser vane occurs with some phase shift. The performance of new impeller is similar to the old one but the overall SPL is reduced about 3.6dBA. The SPL of BPF is reduced about 6dBA and 2$\^$nd/ BPF is reduced about 20dBA. The vacuum cleaner, which uses newly developed centrifugal fan, generate more comfortable noise than the old model and the strong tonal sound was dramatically reduced.

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Counter-Rotating Type Pumping Unit (Impeller Speeds in Smart Control)

  • Kanemoto, Toshiaki;Komaki, Keiichi;Katayama, Masaaki;Fujimura, Makoto
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.3
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    • pp.334-340
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    • 2011
  • Turbo-pumps have weak points, such as the pumping operation is unstable on the positive slope of the head curve and/or the cavitation occurs at the low suction head. To improve simultaneously both weak points, the first author invented the unique pumping unit composed of the tandem impellers and the peculiar motor with the double rotational armatures. The front and the rear impellers are driven by the inner and the outer armatures of the motor, respectively. Both impeller speeds are automatically and smartly adjusted in response to the pumping discharge, while the rotational torques between both impellers/armatures are counter-balanced. Such speeds contribute to suppress successfully not only the unstable operation at the low discharge but also the cavitation at the high discharge, as verified with the axial flow type pumping unit in the previous paper. Continuously, this paper investigates experimentally the effects of the tandem impeller profiles on the pump performances and the rotational speeds against the discharge, using the impellers whose loads are low and/or high at the normal discharge. The worthy remarks are that (a) the unstable operation is suppressed as expected and the shut off power is scarcely large in the smart control, (b) the blade profile contributes to determine the discharge giving the maximum/minimum rotational speed where the reverse flow may incipiently appears at the front impeller inlet, (c) the tandem impeller profiles scarcely affect the rotational speeds, while the loads of the front and the rear impellers are same, but (d) the impeller with the low load must run faster and the impeller with the high load must run slower at the same discharge to take the same rotational torque, and (e) the reverse flow at the inlet and the swirling velocity component at the outlet of the front impeller with the high load require making the rotational speed of the rear impeller with low load fairly faster at the lower discharge.

Experimental Study on Surge Inception in a Centrifugal Compressor

  • Tamaki, Hideaki
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.4
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    • pp.409-417
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    • 2009
  • An investigation of surge inception in a centrifugal compressor was done with measurements of steady and unsteady static pressure. Vaneless diffuser and vaned diffuser were tested. Analyses of the static pressure and the pressure fluctuation showed that stall at the impeller leading edge occurred at first, and then it extended to downstream. In case of the vaneless diffuser, deterioration of the pressure rise in the impeller triggered instability. For the vande diffuser, instability that was generated in the impeller propagated into the vaned diffuser, however the pressure recovery by the vaned diffuser made the operation of the compressor stable at low flow rate.

Air Influx Characteristics of Turbo Pumps (공기 유입시의 터보펌프 특성)

  • Kim, You-Taek;Nam, Cheong-Do;Kang, Ho-Keun;Lee, Young-Ho
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.43-48
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    • 2004
  • A screw-type centrifugal pump was manufactured to carry solids primarily and its impeller has a wide flow passage. However, the effect of flow passage shape on delay of the choke due to entrained air has not been clarified yet. Moreover, because its impeller has a particular shape, only few studies have tried to clarify the pump performance and details of internal flow pattern of that pump. For that reason, we carried out the pump performance experiment under air-water two-phase flow condition with different impeller tip clearances, pump rotational speeds and void fractions by using a small screw-type centrifugal pump designed to acquire basic data. In a general centrifugal pump, it was reported that loss of pump head from single-phase flow to the choke due to air entrainment new the best efficiency point was large. However, the loss near the best efficient point in a screw-type centrifugal pump became less than that in a general centrifugal pump.

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The Development of DSP Based Multi Controller for Direct Drive Method Turbo Compressor (DSP를 이용한 직접 구동방식의 터보 압축기용 통합 제어기 개발)

  • 권정혁;변지섭;최중경;류한성
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.6 no.6
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    • pp.885-890
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    • 2002
  • Turbo compressor needs high speed rotation of impeller in structure, high rated gearbox and conventional induction motor. This mechanical system increased the moment of inertia and mechanical friction loss. Resently the study of turbo compressor applied super high speed motor and drive, removing gearbox made its size small and mechanical friction loss minimum. In this study we tried to develope variable super high speed motor controller, compressor controller and MMI controller under one DSP based systems for 1500Hp, 70,000rpm direct drive Turbo compressor. It have to do unitification of each controller"s hardware and software. The result of study is applied to a 150Hp direct turbo compressor and makes it goods.oods.

Design and Experimental Study on a Turbo Air Compressor for Fuel Cell Applications (연료전지용 터보 공기압축기의 설계 및 시험평가)

  • Choi, Jae-Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.19 no.1
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    • pp.26-34
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    • 2008
  • This study presents an aerodynamic design and an experimental performance test of a turbo air compressor consisted of mixed-flow impeller and curved diffuser for the PEM fuel cell vehicle application. Many studies compare the efficiency, cost or noise level of high-pressure and low-pressure operation of PEM fuel cell systems. Pressure ratio 2.2:1 is considered as design target The goal of compressor design is to enlarge the flow margin of compressor from surge to choke mass flow rate to cover the operational envelope of FCV. Large-scale rig test is performed to evaluate the compressor performance and to compare the effects of compressor exit pipe volume to stall or surge characteristics. The results show that the mixed-flow compressor designed has large flow margin, and the flow margin of compressor configuration with small exit volume is larger than that with large exit volume.