• Title/Summary/Keyword: Turbo-compressor

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Effects of Casing Shape on the Performance of a Small-Size Turbo-Compressor (케이싱 형상 변화가 소형 터보압축기 성능에 미치는 영향)

  • 김동원;김윤제
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.12
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    • pp.1031-1038
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    • 2002
  • The effects of casing shape on the performance and interaction between the impeller and casing in a small-size turbo-compressor are investigated. Numerical analysis is conducted for the compressor with circular and single volute casings from inlet to discharge nozzle. In order to predict the flow pattern inside the entire impeller, vaneless diffuer and casing, calculations with multiple frames of reference method between the rotating and stationery parts of the domain are carried out. For compressible turbulent flow fields, the continuity and three-dimensional time-averaged Wavier-Stokes equations are employed. To evaluate the performance of two types of casings, the static pressure and loss coefficients are obtained with various flow rates. Also, static pressure distributions around casings are studied for different casing shapes, which are very important to predict the distribution of radial load. To prove the accuracy of numerical results, measurements of static pressure around casing and pressure difference between the inlet and outlet of the compressor are peformed for the circular casing. Comparisons of these results between the experimental and numerical analyses are conducted, and reasonable agreement is obtained.

Numerical Analysis Techniques and Flow Characteristics of Two-Stage Centrifugal Compressor for R134a Turbo-Chiller (R134a 터보 냉동기용 2단 원심 압축기의 수치해석 기법과 내부유동 특성)

  • Park, Han-Young;Oh, Hyun-Taek;Shin, You-Hwan;Lee, Yoon-Pyo;Kim, Kwang-Ho;Chung, Jin-Taek
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.4
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    • pp.29-38
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    • 2007
  • In this study, flow structure in a two-stage centrifugal compressor for a turbo-chiller with the refrigerant, R134a, was numerically investigated at the design point of the compressor using a commercial code. Flow characteristics in the passages of impeller, diffuser and return channel were analyzed in detail including velocity vector, secondary flow, Mach number and pressure contours in blade spanwise and meridional plane for each stage. The estimation on the one-dimensional output from the preliminary design and three-dimensional shape of the impeller blade and the meridional shape of the return channel were performed through the flow analysis, while some numerical schemes and techniques including Multiple Frames of Reference technique, real gas property data and inlet boundary condition changes, which were used in CFD, were compared with their features. The results will be used as reference data for a new design of 3-D impeller shape to improve R134a compressor performance.

Effects of the Variation of Divergence Angle of Vaned Diffuser on the Flow Characteristics of a Small-size Turbo-compressor (소형 터보압축기 베인 디퓨저 확대각 변화에 따른 유동특성 고찰)

  • Kim, H.S.;Cheong, J.S.;Kim, Youn-J.
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.813-818
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    • 2001
  • The flow characteristics of the vaned diffuser were complicated with geometric shapes. We have studied the effects of various vaned diffuser configurations, such as divergence angles and rectangular and conical cross-section shapes. Numerical analyses are carried out for the diffuser and casing. The pressure recovery coefficient was calculated to estimate the performance of the diffuser, and then compared with the measure data. Results show that the shapes and the divergence angles of the diffuser strongly influence on the performance of the small-size turbo-compressor.

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Stability Analysis of Turbo Compressor Rotor Considering the Contact Phenomena (접촉을 고려한 터보 압축기 로터의 안정성 해석)

  • Lee, Seung-Pyo;Koh, Byung-Kab
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.75-80
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    • 2007
  • It is necessary to analyze the contact phenomena in order to effectively design the machine components with contact surfaces. In general, the contact action is highly nonlinear and irreversible because we cannot predict the contact regions and conditions. Recently, the finite element method is used to analyze the contact problem. In this paper, the contact element method is applied to avoid the mesh refinement and iterative calculation of general contact algorithms. By use of it, the deformation and stress concentration of turbo compressor rotor are computed. It shown that the contact element is convenient analysis and the results are relatively accurate.

The Development of 150HP/ 70,000rpm Super High Speed Motor Driver for Direct Drive Method Turbo Compressor (직접 구동방식의 터보 압축기를 위한 150마력,70,000rpm 초고속 전동기 구동 시스템 개발)

  • 권정혁;변지섭;최종경
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.40 no.1
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    • pp.45-54
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    • 2003
  • Turbo compressor needs high speed rotation of impeller in structure, high rated gearbox and conventional induction motor. This mechanical system increased the moment of inertia and mechanical friction loss. Resently, the study of turbo compressor applied super high speed motor and drive, removing gearbox made its sire small and mechanical friction loss minimum. This paper describes the implementation of the vector control schemes for a variable-speed 131㎾ PMSM(Permanent Magnet Synchronous Motor) drive in super-high speed application.

Design and Performance Test of 1300RT Centrifugal Compressor for a HFC-134a Turbo-Chiller (HFC-134a용 1300RT급 원심압축기의 설계 및 성능시험)

  • Ko, Kyung-Tae;Choi, Young-Min;Shin, Jeong-Kwan;Kim, Kyung-Hun
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.672-677
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    • 2001
  • This study has been conducted to design the high efficiency centrifugal compressor for a HFC-134a. The 2-stage centrifugal compressor consists of inlet guide vanes, two impellers with splitters, a deswirler, a vaneless diffuser and a volute casing. We have designed the high efficiency centrifugal compressor by applying the repeated design procedure including a meanline design, a 3D geometry generation of 1st and 2nd impellers etc. Also, a fluid dynamic calculation of impellers and deswirler have been conducting using a commercial code STAR-CD.

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Rotordynamic Design of a Turbo-Chiller Compressor Rotor-Bearing System (터보냉동 압축기 로터-베어링 시스템의 동특성 설계)

  • 이안성;이동환;최상규
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.255-260
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    • 1998
  • A detailed rotordynamic design analysis is performed with a turbo-chiller compressor rotor-bearing system. A pinion is machined into a compressor shaft and the pinion is driven by a bull gear to a rated speed of 14,600 rpm. Utilizing a finite element method each bearing loads are calculated considering various gear loadings as well as the rotor weight itself. A Partial bearing and a 3-Lobe bearing are designed as the compressor impeller out-board bearing and in-board bearing, respectively. Finally a complex rotordynamic analysis of the compressor rotor-bearing system is carried out to evaluate the system whirl natural frequencies, stabilities, and unbalance responses.

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A Rotordynamic and Stability Analysis of Process Gas Turbo-Compressor in accordance with API 617 Standard (API 617 규격에 의거한 프로세스 가스 터보압축기의 로터다이나믹 해석 및 안정성 검토)

  • Kim, Byung-Ok;Lee, An-Sung
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.5
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    • pp.47-53
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    • 2009
  • A rotordynamic and detailed stability analysis in accordance with API 617 standard were performed with a turbo-compressor, which is one of key rotating machinery in refinery, petroleum, and power plants. The system is composed of rotor shaft, impeller, sleeve hub, balance drum, and coupling hub. The rotor system is supported by tilting pad bearings, which has 5 pads and pad on loading condition. The rotordynamic analysis specified by API 617 includes the critical speed map, mode shape analysis, Campbell diagram, unbalance response analysis, and stability analysis. In particular, the specifications of stability analysis consist of a Level 1 analysis that approximates the destabilizing effects of the labyrinth seals and aerodynamic excitations, and Level 2 analysis that includes a detailed labyrinth seal aerodynamic analysis. The results of a rotordynamic analysis and stability analysis can evaluate the operating compressor health and can be utilized as a guide of its maintenance, repair and trouble solution.

Vibration Analysis of a Turbo Compressor Test Rig (터보 압축기 성능시험을 위한 리그 진동 분석)

  • Park, Tae-Choon;Kang, Young-Seok;Yang, Soo-Seok;Lee, Jin-Kun
    • Aerospace Engineering and Technology
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    • v.8 no.1
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    • pp.98-107
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    • 2009
  • Vibration analysis of a turbo compressor test rig was carried out in order to investigate the vibrational characteristics of the compressor facility in KARI before conducting the compressor performance test of 5MW-class gas turbine engine for generation. The overall compressor test facility consists largely of inlet and exit ducts, a test section and a driving part. Vibration was measured with accelerometers at the test section and the driving part, especially at a main housing, a collector, a bearing carrier, a torquemeter, a gearbox, and an electric motor. Gap sensors are also installed to measure the rotordynamic characteristics of compressor shaft.

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